• Title/Summary/Keyword: penetration welding

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On the Thermal Stresses due to Welding of a Penetration Piece for a Watertight Bulkhead Plate(I) -Thermal Stresses in a Bulkhead Plate- (수밀격벽(水密隔壁)을 관통(貫通)하는 관(管)의 용접시공(熔接施工)으로 인(因)한 열응력해석(熱應力解析)(I) -격벽판(隔壁板)에서의 열응력(熱應力)-)

  • Hyo-Chul,Kim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.12 no.1
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    • pp.1-8
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    • 1975
  • As a first step of a thermal stress analysis in a watertight bulkhead plate during welding of a spool type penetration piece, the bulkhead plate has been idealized as infinite plate with a circular hole. The exact solution for the transient temperature distribution and the associated quasi-static thermal stress which arise in a infinite plate subjected to an instantaneous point source of heat acting on the periphery of the circular hole. And the solutions have been extended to the case of a moving heat source with the aid of the Duhamel's superposition integral. The solutions can be applied to the problems such as a circular cutting or welding of a plate.

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A study on the strength characteristics of welded joints in aluminum carbody of rolling stock (알루미늄 철도차량 차체 용접부의 강도 특성에 관한 연구)

  • 서승일
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.290-292
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    • 2004
  • In this paper, static and fatigue load tests for the specimens, components and carbody were carried out to investigate the strength of welded joints in aluminum rolling stock. Tensile load test results showed that the static strength of welded joint for heat-treated alloys is reduced significantly and fatigue strengths are scattered by the welding imperfections. Component and whole carbody fatigue test results showed agreements with the design fatigue strength standards for specimens of same joint detail. Test results revealed that full penetration welding and strict management of welding procedure are crucial for securing strength of welded joint in aluminum carbody.

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Study on the Addition and the Transfer of Alloying Elements in FCAW (FCAW에 의한 합금 성분의 첨가와 이행에 관한 연구)

  • 김경중;박관호
    • Journal of Welding and Joining
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    • v.1 no.2
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    • pp.76-82
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    • 1983
  • The chemical composition of deposit metal by flux cored arc welding can be easily regulated though addition of deoxidizers and alloying elements in cored flux and fluxes of flux coored wire arc analogous to those of coated electrode. It is necessary to investigate the transfer and yield efficiency due to addition of necessary alloy elements in deposit metal. This report is made to intorduce an experimental equation from the relation between welding condition and extent of penetration, deposit metal and weld melt slag and to estimate transfer and yield efficiency of alloy components in fluxes through chemical analysis of deposit metal.

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The Inference System of Bead Geometry in GMAW (GMA 용접공정의 비드형상 추론기술)

  • Kim, Myun-Hee;Choi, Young-Geun;Shin, Hyeon-Seung;Lee, Moon-Hwan;Lee, Tae-Young;Lee, Sang-Hyoup
    • Journal of the Korean Society of Industry Convergence
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    • v.5 no.2
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    • pp.111-118
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    • 2002
  • In GMAW(Gas Metal Arc Welding) processes, bead geometry (penetration, bead width and height) is a criterion to estimate welding quality, Bead geometry is affected by welding current, arc voltage and travel speed, shielding gas, CTWD (contact-tip to workpiece distance) and so on. In this paper, welding process variables were selected as welding current, arc voltage and travel speed. And bead geometry was reasoned from the chosen welding process variables using neuro-fuzzy algorithm. Neural networks was applied to design FLC(fuzzy logic control), The parameters of input membership functions and those of consequence functions in FLC were tuned through the method of learning by backpropagation algorithm, Bead geometry could he reasoned from welding current, arc voltage, travel speed on FLC using the results learned by neural networks. On the developed inference system of bead geometry using neuo-fuzzy algorithm, the inference error percent of bead width was within ${\pm}4%$, that of bead height was within ${\pm}3%$, and that of penetration was within ${\pm}8%$, Neural networks came into effect to find the parameters of input membership functions and those of consequence in FLC. Therefore the inference system of welding quality expects to be developed through proposed algorithm.

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Position welding for internal welded specimen using laser-GMA hybrid welding (내면 용접부재의 전자세 레이저-아크 하이브리드 용접 연구)

  • Ahn, Young-Nam;Kim, Cheolhee;Kim, Jeonghan
    • Journal of Welding and Joining
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    • v.33 no.1
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    • pp.54-60
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    • 2015
  • Laser-arc hybrid welding has been considered as an effective pipe girth welding process since early 2000's. Tolerance for fit-up offsets such as gap and edge misalignment is one of most important requirements in pipe girth laser-arc hybrid welding, and several approaches using parameter optimization, a laser beam scanning and an arc oscillation have been tried. However the required offset tolerance has not been fully accomplished up to now and laser-arc hybrid welding has not been widely applied in pipeline construction than expected, despite of its high welding speed and deep penetration. In this study, internal welding was adopted to ensure the offset tolerance and sound back bead. The effect of welding parameters on bead shape was investigated at the flat position. Also tolerances for gap and edge misalignment were verified as 0.5 mm and 2.0 mm, respectively. The position welding trials were conducted at several welding positions from the flat to the overhead position in a downward direction. With the fixed welding speed, arc current for gas metal arc welding current and laser output power, adequate welding voltages for gas metal arc welding were suggested for each position.

Crack analysis of mis-matched welding at CRDM(control rod drive mechanism) upper penetration nozzles of RPV(reactor pressure vessel) considering the change of mechanical properties (기계적 물성 변이를 고려한 원자로 압력용기(RPV : reactor pressure vessel) 상부 제어봉 구동 장치(CRDM : control of rod diver mechanism) 관통 노즐 이종재 용접부의 균열해석)

  • Lee, Yong-U;Kim, Jong-Seong;Lee, Gang-Yong
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.241-243
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    • 2005
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Characteristics of Pulse MIG Arc Welding with a Wire Melting Rate Change by Current Polarity Effect

  • Kim, Tae-Jin;Lee, Jong-Pil;Min, Byung-Duk;Yoo, Dong-Wook;Kim, Cheul-U
    • Journal of Electrical Engineering and Technology
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    • v.2 no.3
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    • pp.366-372
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    • 2007
  • Joining thin aluminum alloy is difficult using most welding techniques. Many of the problems are associated with bum-through by the high heat input. Common welding techniques are TIG (Tungsten Inert Gas), MIG (Metal Inert Gas), and PULSE-MIG welding. The method provides more control of the heat balance in the welding arc by taking advantage of the different arc characteristics obtained with each of the two polarities. In this paper, we proposed a new welding method by control DSP 320C32, and the characteristic and experiment result-voltage, current, welding bead, and penetrations by this method are presented.