• Title/Summary/Keyword: pellet boiler

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CFD (Computational Fluid Dynamics) Study on Partial-Load Combustion Characteristics of a 4-Step-Grate Wood Pellet Boiler (4단 화격자 목재 펠릿 보일러의 부분부하 연소해석)

  • Ahn, Joon;Jang, Jun Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.4
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    • pp.365-371
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    • 2014
  • A numerical simulation was conducted for the combustion chamber of a 4-step grate-firing boiler for wood pellet fuel. The flame is extended to the exit of combustion chamber, which is reproduced by present numerical method based on a homogeneous reaction model. Flow field from the simulation shows a strong recirculation flow at the upstream corner of the chamber, along which the flame is extended to the exit. These combustion and flow characteristics remain unchanged for partial load operations, which suggest modification of the combustion chamber structure rather than resizing should be effective to improve combustion characteristics. Possible modifications for combustion chamber are suggested such as relocating its exit, increasing the number of grate steps or installing internals such as guide baffles.

A Study on Combustion Characteristics of wood pellets (목재 펠릿의 연소특성에 관한 연구)

  • Sim, Bong Seok;Kim, Hyouck Ju;Park, Hwa Choon;Kim, Jong Jin;Choi, Kyu Sung;Kang, Sae Byul
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.104.1-104.1
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    • 2010
  • We investigated combustion characteristics of wood pellets in a combustion equipment with adjusting amount of flue gas. Maximum temperature in a combustion chamber was $850^{\circ}C$. Higher heating Value of a domestic wood pellet tested is 19.1 MJ/kg and water content was 8.3%. Amount of flue gas causes big effect on burning characteristics in $450{\sim}600^{\circ}C$. Wood pellet does not burn in low temperature atmosphere less than $450^{\circ}C$ and low flue gas flow rate. We made burning the pellet that is made in Korea, USA, Chile and Canada. Color of foreign pellets are bright brown and they made by mainly sawdust. Korean pellet is a dark brown color because it contains bark. There are some differences in the result of elementary analysis and technical analysis. According to the result of burning experiment, burning times of each countries's pellet are similar.

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Development of a Movable Pellet Manufacturing Equipment (이동식 펠릿 제조장비 개발에 대한 연구)

  • Jho, Shi Gie;Kum, Sungmin
    • Journal of Energy Engineering
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    • v.24 no.3
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    • pp.13-19
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    • 2015
  • The wood pellet is standardized of woody type fuel which of small cylindrical shape that is produced compress wood remnants in process of woody processing. The pellet is critical energy which expects to increase of the amount used in future. It consumes fuel which of home, common facilities stove and boiler, district heating, and CHP, etc. This study was to develop a movable pellet manufacturing equipment that can be mounted on a truck. The pellet production volume is approximately 309kg per hour, daily output is about 2ton. One days work based on the expected revenue of approximately \268,000 feasibility is considered sufficient.

A Study on The Flame Stability of Pellet Combustor Using Swirling Flow (선회유동을 이용한 펠릿연소기의 화염안정화 연구)

  • Lee, Do-Hyung;Yun, Bong-Seok;Wang, Zhen-Wei
    • Journal of Power System Engineering
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    • v.18 no.5
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    • pp.35-41
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    • 2014
  • The wood pellet, which is one of the woody biomass energy, has very high economic efficiency and combustion efficiency during their combustion. The existing pellet burner have many problems such as low combustion efficiency, flame stabilization, ash problem and ignition time etc. We developed cyclonic wood pellet burner aim to 20,000kcal/hr boiler and measured temperature profiles and exhaust gases in order to investigate the flame stability and optimum combustion condition at any air flow conditions. As results, we confirmed the reappearance and the isotropy of the experimental results in the burner. At the first air flow inlet condition of excess air ratio ${\alpha}=0.02$, second air flow $490{\ell}/min$ had the best combustion condition when pellet supplied 30g. This result means that we need much air supply only for the swirling of second air flow. So we tested various second air flux at first air excess air ratio ${\alpha}=0.7$ condition. At this condition, we could find out that we don't need much second air and total air flux compared to the former condition. We will continuously test this work of air flow distribution, and swirl effect of first air flow, and ash elimination.

A Study on Combustion Characteristics in terms of the Type of Fuel Supply Device (Feeder) of a Wood Pellet Boiler (목재펠릿보일러의 연료공급 장치의 형태에 따른 연소특성에 관한 연구)

  • Choi, Yun Sung;Euh, Seung Hee;Oh, Kwang Cheol;Kim, Dae Hyun;Oh, Jae Heun
    • Journal of Energy Engineering
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    • v.24 no.2
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    • pp.120-128
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    • 2015
  • This study reports the combustion characteristics, such as burner temperature and the concentration of exhausted gas ($O_2$, $CO_x$, $NO_x$) due to the different types and pitches of the fuel supply feeder of the wood pellet boiler. The 1st grade wood pellets composed of mainly larch have been used for the experiment. In case of using the spring feeder, mean temperature of burner was approximately $821.76^{\circ}C$, and the mean concentration of oxygen, carbon monoxide, carbon dioxide and nitrogen oxide were approximately 8.88%, 93.35ppm, 12.15% and 139.83 ppm, respectively. The test result with the spring feeder was shown to approach the condition of complete combustion compared to that of a screw feeder and were in good agreement with authentication judgement standard. Furthermore, the combustion efficiency was improved according to the growth of screw pitch. The control of air flow rate from the blower and ventilator is needed to achieve the complete combustion.

Process Modeling of the Coal-firing Power Plant as a Testbed for the Improvement of the System and Equipment (화력발전 시스템 및 설비 개선 실증을 위한 열물질정산 공정모델 개발)

  • Ahn, Hyungjun;Choi, Seukcheun;Lee, Youngjae;Kim, Beom Soo
    • Journal of the Korean Society of Combustion
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    • v.23 no.1
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    • pp.44-54
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    • 2018
  • Heat and mass balance process modeling has been conducted for a coal-firing power plant to be used as a testbed facility for development of various plant systems and equipment. As the material and design of the boiler tube bundle and fuel conversion to the biomass have become major concerns, the process modeling is required to incorporate those features in its calculation. The simulation cases for two different generation load show the satisfying results compared to the operational data from the actual system. Based on the established process conditions, the hypothetical case using wood pellet has also been simulated. Additional calculations for the tube bundle has been conducted regarding the changes in the tube material and design.

Co-combustion of RPF in the Coal Power plant (석탄화력발전소에서 폐플라스틱고형연료(RPF)의 혼소 연구)

  • Choi, Yeon-Seok
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.609-612
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    • 2007
  • The co-combustion of coal and RPF(Refuse Plastic Fuel) mixture has been experimented in a commercially operating CFB coal boiler and the emissions such as SOx, NOx, TSP and dioxine were measured at the stack. The experimented RPF was supplied by domestic RPF company that is commercially producing RPF pellet from the wasted plastics. Up to 15% of total coal was substituted to RPF and no trouble was happened during normal boiler operation. SOx and NOx concentration was reduced about $15{\sim}20$% and TSP(Total Suspended Particle) was drastically reduced about 30% during co-combustion. Dioxine concentration at mixing ratio of 7.5% was $0.0487ng{\sim}TEQ/Sm^3$ ($O_2$, 12%) that satisfied governmental emission regulation.

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Approach to Reduce CO2 by Renewable Fuel Cofiring for a Pulverized Coal Fired Boiler (신재생연료 혼소를 통한 미분탄 화력 발전소의 CO2 저감 방안 도출)

  • Kim, Taehyun;Choi, Sangmin;Yang, Won
    • 한국연소학회:학술대회논문집
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    • 2013.06a
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    • pp.19-20
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    • 2013
  • The cofiring of renewable fuel in coal fired boilers is an attractive option to mitigate $CO_2$ emissions, since it is relatively low cost option for efficiently converting renewable fuel to electricity by adding biomass as partial substitute of coal. However, it would lead to reduce plant efficiency and flexibility in operation, and increase operation cost and capital cost associated with renewable fuels handling and firing equipment. The aim of this study is to investigate reduction of carbon dioxide at varying percentage of biomass in fuel blend to the boiler biomass, and estimate operation and capital cost. Wood pellet, PKS (palm kernel shell), EFB (empty fruit bunch) and sludge are considered as a renewable fuels for a cofiring with coal. Several approaches by the cofiring ratio are chosen from past plant demonstrations and commercial cofiring operation, and they are evaluated and discussed for CO2 reduction and cost estimation.

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Analysis of Emission Characteristics and Emission Factors of Carbon Monoxide and Nitrogen Oxide Emitted from Wood Pellet Combustion in Industrial Wood Pellet Boilers Supplied According to the Subsidy Program of Korea Forest Service (산림청 지원사업에 따라 보급된 산업용 목재펠릿보일러에서 목재펠릿 연소 시 배출되는 일산화탄소와 질소산화물의 배출 특성 및 배출계수 분석)

  • Kang, Sea Byul;Choi, Kyu Sung;Lee, Hyun Hee;Han, Gyu-Seong
    • Journal of the Korean Wood Science and Technology
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    • v.46 no.5
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    • pp.597-609
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    • 2018
  • Korea Forest Service has supplied 76 industrial wood pellet boilers from 2011 to 2015 through subsidy programs. Since carbon monoxide (CO) and nitrogen oxides ($NO_x$) generated during boiler combustion are substances that lead to death in the case of acute poisoning, it is very important to reduce emissions. Therefore, the CO and $NO_x$ emission values of 63 boilers excluding the hot air blower and some boilers initially supplied were analyzed. The emission factor was also calculated from the measured exhaust gas concentration (based on exhaust gas $O_2$ concentration of 12%). The average value of CO emitted from industrial wood pellet boilers was 49 ppm and it was confirmed that the CO concentration was decreasing as the years passed. The emission factor of CO was 0.73 g/kg. The average value of $NO_x$ emitted from industrial wood pellet boilers was 67 ppm and the emission factor of $NO_x$ was 1.63 g/kg. Unlike CO, there was no tendency to decrease according to the installation year. Both CO and $NO_x$ measurements met the limits of the Ministry of Environment. These $NO_x$ emission factors were compared with the $NO_x$ emission factors produced by certified low $NO_x$ burners. The $NO_x$ emission factor of industrial wood pellet boilers was about 1.9 times that of certified low $NO_x$ LNG combustors and about 0.92 times that of coal combustion.