• Title/Summary/Keyword: particle size classification

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Analysis of Crushing/Classification Process for Recovery of Black Mass from Li-ion Battery and Mathematical Modeling of Mixed Materials (폐배터리 블랙 매스(black mass) 회수를 위한 파쇄/분급 공정 분석 및 2종 혼합물의 수학적 분쇄 모델링)

  • Kwanho Kim;Hoon Lee
    • Resources Recycling
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    • v.31 no.6
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    • pp.81-91
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    • 2022
  • The use of lithium-ion batteries increases significantly with the rapid spread of electronic devices and electric vehicle and thereby an increase in the amount of waste batteries is expected in the near future. Therefore, studies are continuously being conducted to recover various resources of cathode active material (Ni, Co, Mn, Li) from waste battery. In order to recover the cathode active material, black mass is generally recovered from waste battery. The general process of recovering black mass is a waste battery collection - discharge - dismantling - crushing - classification process. This study focus on the crushing/classification process among the processes. Specifically, the particle size distribution of various samples at each crushing/classification step were evaluated, and the particle shape of each particle fraction was analyzed with a microscope and SEM (Scanning Electron Microscopy)-EDS(Energy Dispersive Spectrometer). As a result, among the black mass particle, fine particle less than 74 ㎛ was the mixture of cathode and anode active material which are properly liberated from the current metals. However, coarse particle larger than 100 ㎛ was present in a form in which the current metal and active material were combined. In addition, this study developed a PBM(Population Balance Model) system that can simulate two-species mixture sample with two different crushing properties. Using developed model, the breakage parameters of two species was derived and predictive performance of breakage distribution was verified.

The simulation of the liberation and size distribution of shredder products under the material characteristic coding method

  • Ni, Shiuh-Sheng;Wen, Shaw-Bing;Chu, Chung-Cheng
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.693-698
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    • 2001
  • This paper establishes a coding method system including the liberation and size distribution of recycling materials in the shredder operation. Every particle in the shredded product becomes a code number using the liberation model and size distribution equation transforming of weight percentage into particles number percentage. One set of database can be obtained after all particles have been coded. This database is suitable for the size reduction operation in the process simulation of waste recycling. Coupling with the developed air classification, sizing and separating operations, the whole process simulation will be completely established for diversified application. A typical simulation for the rolling cutting shredder product of waste TV had been demonstrated under this coding system. The breakage size distribution of Gaudin and Schumann equation were selected for the shredding operation simulation. The Gaudin's liberation model was suitable fur the liberation simulation. Both of these equations were transformed weight percentage into particles distribution for the necessary of particle coding method. A better recycling operation for this shredded solid waste can be concluded from the comparison of simulation results with their sorted grade, recovery or economic of materials in different processes.

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Fine Particle Classification and Dewatering of Tailing Using Hydrocyclone (습식사이클론을 이용한 광물찌꺼기의 정밀분급과 탈수)

  • Kim, Jonggeol;Yoo, Kyoungkeun;Choe, Hongil;Choi, Uikyu;Park, Jayhyun;Alorro, Richard Diaz
    • Resources Recycling
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    • v.24 no.4
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    • pp.56-60
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    • 2015
  • Fine particle classification was performed using products obtained from primary classification process after flotation for efficient application of tailing. The cut size increased with decreasing input pressure from 0.1 MPa to 0.3 MPa and increasing pulp density from 5% to 15% using 2-inch hydrocyclone. The median sizes of overflow and underflow were $6.56{\mu}m$ and $55.45{\mu}m$, respectively at 0.3 MPa with 5% pulp density. The imperfection became closed to ideal separation with increasing the pulp density and decreasing the input pressure. The water content decreased with increasing the pulp density, but the effect of input pressure could be ignored. The water content of underflow was 27.9% at 0.3 MPa with 15% pulp density.

Recovery of abrasives from electrical industry sludge

  • Cho Sung-Baek;Kim Sang-Bae;Cho Keon-Joon
    • 한국지구물리탐사학회:학술대회논문집
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    • 2003.11a
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    • pp.637-641
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    • 2003
  • Abrasive powders were recovered from electrical industry sludge by simple physical separation for their recycling. The raw electrical industry sludge was filter pressed, dried, dispersed and then classified by air classifier at various conditions. The three kinds of particles with different particle size distribution were classified by controlling rotor speed and air volumes of the classifier. The recovered abrasive powders, which are classified at 5,000,9000 and 13,000 rpm of rotor speed, are almost same properties to raw pumice, garnet and rouge powders, respectively. The results of particle size analysis, X-ray diffraction and SEM observation show that the recovered powders can be reused as an abrasive powders.

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Neural Network Image Reconstruction for Magnetic Particle Imaging

  • Chae, Byung Gyu
    • ETRI Journal
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    • v.39 no.6
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    • pp.841-850
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    • 2017
  • We investigate neural network image reconstruction for magnetic particle imaging. The network performance strongly depends on the convolution effects of the spectrum input data. The larger convolution effect appearing at a relatively smaller nanoparticle size obstructs the network training. The trained single-layer network reveals the weighting matrix consisting of a basis vector in the form of Chebyshev polynomials of the second kind. The weighting matrix corresponds to an inverse system matrix, where an incoherency of basis vectors due to low convolution effects, as well as a nonlinear activation function, plays a key role in retrieving the matrix elements. Test images are well reconstructed through trained networks having an inverse kernel matrix. We also confirm that a multi-layer network with one hidden layer improves the performance. Based on the results, a neural network architecture overcoming the low incoherence of the inverse kernel through the classification property is expected to become a better tool for image reconstruction.

Characteristics of fresh mortar with particle size and replacement ratio of copper slag (동제련 슬래그의 입도 및 잔골재 치환율 변화에 따른 시멘트 모르타르의 특성)

  • Hong, Chang Woo;Lee, Jung-Il;Ryu, Jeong Ho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.26 no.1
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    • pp.41-48
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    • 2016
  • It is estimated that over 2 million tons of non-ferrous wastes are generated after refining. Up to now, most researches were focused on extracting precious metals and there were very few research on the utilization of the slag byproduct. In this study, we studied to evaluate whether copper slag could be used as aggregates in concrete. Fresh mortar were evaluated on the particle size and replacement ratio of the copper slag with river-sand. Experimental results indicated that flow, air content and drying shrinkage of concrete varied with particle size, which confirmed that proper classification of copper slag is very important. And, setting time and unit weight of the concrete increased with replacement ratio. When particle size of the slag was similar to the river-sand, concrete with copper slag showed slump, air content, setting time, drying shrinkage and unit weight became larger compared to the concrete using river-sand only. Therefore, it is believed that proper classification and replacement ratio should be optimized for the effective use of slag in concrete.

Research and development of centrifugal classifiers: A review (회전체 분급기의 원리 및 연구 개발 동향)

  • Song, Dong Keun;Han, Bangwoo;Kim, Hakjoon;Kim, Yong Jin;Jeong, Sang Hyun;Hong, Won Seok
    • Particle and aerosol research
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    • v.4 no.2
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    • pp.37-50
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    • 2008
  • Concerns on centrifugal classifiers, of which have cut sizes are below few micrometers, have been increased and it is prospected to be used in extensive industries, such as manufacturing the fine minerals, cosmetics, advanced electric materials, and life science. This paper reviews the recent progress of research and development on the centrifugal classifiers. General categorization of classifiers for feeds was assessed and separation mechanism of the classifiers was followed. History of centrifugal classifiers was explored and some points to be improved were briefly indicated. Fundamental theory of the classification by centrifugal classifiers was pearly studied, and advanced and further understandings on factors affecting the separation or grading efficiency are described. Factors determining the classification precision and efficiency of centrifugal classifiers, such as geometry, rotational speed and inclined angle of rotating vanes, feed and air flow rates, and rotor dimensions are reviewed.

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Study on multi-stage magnetic separation device for paramagnetic materials operated in low magnetic fields

  • F. Mishima;Aoi Nagahama;N. Nomura;S. Nishijima
    • Progress in Superconductivity and Cryogenics
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    • v.25 no.3
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    • pp.13-17
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    • 2023
  • Magnetic separation technology for small paramagnetic particles has been desired for the volume reduction of contaminated soil from the Fukushima nuclear power plant accident and for the separation of scale and crud from nuclear power plants. However, the magnetic separation for paramagnetic particles requires a superconducting high gradient magnetic separation system applied, hence expanding the bore diameter of the magnets is necessary for mass processing and the initial and running costs would be enormous. The use of high magnetic fields makes safe onsite operation difficult, and there is an industrial need to increase the magnetic separation efficiency for paramagnetic particles in as low a magnetic field as possible. Therefore, we have been developing a magnetic separation system combined with a selection tube, which can separate small paramagnetic particles in a low magnetic field. In the previous technique we developed, a certain range of particle size was classified, and the classified particles were captured by magnetic separation. In this new approach, the fluid control method has been improved in order to the selectively classify particles of various diameters by using a multi-stage selection tube. The soil classification using a multi-stage selection tube was studied by calculation and experiment, and good results were obtained. In this paper, we report the effectiveness of the multi-stage selection tube was examined.

Chemical Properties of the Individual Asian Dust Particles Clarified by Micro-PIXE Analytical System

  • Ma, Chang-Jin;Kang, Gong-Unn;Kasahara, Mikio;Tohno, Susumu
    • Asian Journal of Atmospheric Environment
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    • v.8 no.3
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    • pp.154-161
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    • 2014
  • The present study was undertaken to evaluate the chemical characteristics of Asian dust (hereafter called "AD") particles with the aid of the most advanced micro-PIXE (Particle-induced X-ray emission) analytical technique. To this end, size-selected particles were sampled on a rural peninsula of Korea (Byunsan, 35.37N; 126.27E) during AD and non-AD periods in 2004. The coarse particle (> $2{\mu}m$) number density during an AD event were 170 times higher than those of the non-AD counterpart. The average net-count of silica in individual particles collected on AD event was roughly 11 times higher than that of non-AD counterpart. The X-ray net-counts of trace elements (Zn, Co, Mn, and V) were also considerably high in AD relative to the non-AD day. Particle classification based on the inter ratio analysis of elemental net-count suggests that a large portion of the coarse particles collected during AD event underwent chemical transformation to a certain degree. The visual interpretation of micro-PIXE elemental maps and elemental localization data in and/or on individual AD particles clarified the internal mixture of AD particles with sea-salt and artificial metallic particles.

The performance of Bio-aerosol Detection System (BDS) with 405 nm laser diode (405 nm 광원을 이용한 생물입자탐지기의 에어로졸 분석성능)

  • Jeong, Young-Su;Chong, Eugene;Lee, Jong-Min;Choi, Kibong
    • Particle and aerosol research
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    • v.13 no.1
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    • pp.25-31
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    • 2017
  • This paper offer the characteristics for the detection and classification of biological and non-biological aerosol particles in the air by using laser-induced-fluorescence (LIF) based Bio-aerosol Detection System (BDS). The BDS is mainly consist of an optical chamber, in-outlet nozzle system, 405 nm diode laser, an avalanche photo detector (APD) for scattering signal and photomultiplier tubes (PMT) for fluorescence signals in two different wavelength range ; F1, 510-600 nm and F2, 435-470 nm. The detection characteristics, especially ratio of fluorescence signal intensity were examined using well-known components : polystylene latex (PSL), fluorescence PSL, $2{\mu}m$ of SiO2 micro sphere, dried yeast, NADH, ovalbumin, fungicide powder and standard dust. The results indicated that the 405 nm diode laser-based LIF instrument can be a useful bio-aerosol detection system for unexpected biological threaten alter in real-time to apply for dual-use technology in military and civilian fields.