• Title/Summary/Keyword: partial oxidation

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Effect of Temperature and Reactants Flow Rate on the Synthesis Gas Production in a Fixed Bed Reactor (유동층 반응기에서 합성가스 생성에 미치는 반응온도와 반응물 유속의 영향)

  • Kim, Sang-Bum;Kim, Young-Kook;Hwang, Jae-Young;Kim, Myung-Soo;Park, Hong-Soo;Hahm, Hyun-Sik
    • Journal of the Korean Applied Science and Technology
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    • v.21 no.3
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    • pp.225-230
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    • 2004
  • Synthesis gas is a high valued compound as a basic chemicals at various chemical processes. Synthesis gas is mainly produced commercially by a steam reforming process. However, the process is highly endothermic so that the process is very energy-consuming process. Thus, this study was carried out to produce synthesis gas by the partial oxidation of methane to decrease the energy cost. The effects of reaction temperature and flow rate of reactants on the methane conversion, product selectivity, product ratio, and carbon deposition were investigated with 13wt% Ni/MgO catalyst in a fluidized bed reactor. With the fluidized bed reactor, $CH_4$ conversion was 91%, and Hz and CO selectivities were both 98% at 850$^{\circ}C$ and total flow rate of 100 mL/min. These values were higher than those of fixed bed reactor. From this result, we found that with the use of the fluidized bed reactor it was possible to avoid the disadvantage of fixed bed reactor (explosion) and increase the productivity of synthesis gas.

Effect of Support on Synthesis Gas Production of Supported Ni Catalysts (니켈 담지촉매를 이용한 합성가스 제조 시 담체의 영향)

  • Kim, Sang-Bum;Park, Eun-Seok;Cheon, Han-Jin;Kim, Young-Kook;Lim, Yun-Soo;Park, Hong-Soo;Hahm, Hyun-Sik
    • Journal of the Korean Applied Science and Technology
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    • v.20 no.4
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    • pp.289-295
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    • 2003
  • Synthesis gas is produced commercially by a steam reforming process. However, the process is highly endothermic and energy intensive. Thus, this study was conducted to produce synthesis gas by the partial oxidation of methane to cut down the energy cost. Supported Ni catalysts were prepared by the impregnation method. To examine the activity of the catalysts, a differential fixed bed reactor was used, and the reaction was carried out at $750{\sim}850^{\circ}C$ and 1 atm. The fresh and used catalysts were characterized by XRD, XPS, TGA and AAS. The highest catalytic activity was obtained with the 13wt% Ni/MgO catalyst, with which methane conversion was 81%, and $H_2$ and CO selectivities were 94% and 93%, respectively. 13wt% Ni/MgO catalyst showed the best $MgNiO_2$ solid solution state, which can explain the highest catalytic activity of the 13wt% Ni/MgO catalyst.

The Effect of Adsorbed Oxygen Species on the Partial Oxidation of Ethylene over Ag/α-Al2O3 (Ag/α-Al2O3 촉매상에서의 에틸렌 부분산화반응에 미치는 흡착산소종의 영향)

  • Baik, Choong-Hoon;Lee, Sang-Gi;Yeo, Jong-Kee;Lee, Ho-In
    • Applied Chemistry for Engineering
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    • v.5 no.4
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    • pp.609-615
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    • 1994
  • Partial oxidation of ethylene over 10wt% $Ag/{\alpha}-Al_2O_3$ catalyst was studied with a pulse reactor which was connected directly to a G. C. When ethylene was injected after oxygen injection at the temperature where molecular adsorption of oxygen is difficult ethylene oxide was evolved. From the results, it is suggested that adsorbed atomic oxygen is related with the evolution of ethylene oxide. The selectivity to ethylene oxide decreased with the decrease of the amounts of adsorbed oxygen and bulk oxygen. Ethylene oxide was either decomposed to ethylene and adsorbed oxygen or isomerized to acetaldehyde. However, the isomerization of ethylene oxide to acetaldehyde was strongly suppressed by the preadsorbed oxygen.

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Methane Partial Oxidation Using Cu-ferrite (Cu-ferrite에 의한 메탄의 부분산화)

  • Woo, Sung-Woung;Kang, Kyoung-Soo;Kim, Chang-Hee;Park, Chu-Sik
    • Transactions of the Korean hydrogen and new energy society
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    • v.18 no.2
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    • pp.124-131
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    • 2007
  • Methane is partially oxidized to produce the syngas by the lattice oxygen of metal oxides in the absence of gaseous oxygen. The present work deals with ferrite including copper component, which does not chemisorb methane, to investigate the suppression of the carbon deposition during the reduction of metal oxides by methane. Iron-based oxides of $Cu_xFe_{3-x}O_4$(X=0.25, 0.5, 1.0) was synthesized by the co-precipitation method. Thermogravimetric Analysis(TGA) was used to observe the isothermal reduction behavior of $Cu_xFe_{3-x}O_4$ and $Fe_3O_4$ at $600-900^{\circ}C$ under methane atmosphere. The crystal structures of reduced specimens were characterized by X-rays powder diffraction(XRD) technique. From the analyses of TGA, it is concluded that the reduction kinetics of $CuFe_2O_4$ was the fastest among $Fe_3O_4$ and $Cu_xFe_{3-x}O_4$(X=0.25, 0.5, 1.0). The X-ray diffraction analyses indicated that $Cu_xFe_{3-x}O_4$ was decomposed to Cu and $Fe_3O_4$ phase at $600^{\circ}C$ and was reduced to Cu and Fe phase at $800^{\circ}C$. $Fe_3O_4$, which was reduced at $900^{\circ}C$, showed Fe, graphite and $Fe_3C$ phases. On the contrary, $Cu_xFe_{3-x}O_4$ does not show the graphite or $Fe_3C$ phases. This results infer that Cu component suppress the carbon deposition on Cu-ferrite.

Preparation of Quasi-nano-sized of Ba-Zn Ferrites Powders by Self-Propagating High Temperature Synthesis and Mechanical Milling (고온 자전 연소합성법과 기계적 미분에 의한 준나노 크기의 Ba-Zn Ferrite 분말의 제조)

  • Choi, Kyung-Suk;Lee, Jong-Jae;Kim, Hyuk-Don;Choi, Yong;Lee, Sang-Heon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.4
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    • pp.625-628
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    • 2008
  • Ba-Zn ferrite powders for electromagnetic insulator were synthesized by self-propagating high-temperature synthesis(SHS) with a reaction of $xBaO_2+(1-x)ZnO+0.5Fe_2O_3+Fe{\rightarrow}Ba_xZn_{1-x}Fe_2O_4$. In this study, phase indentification of SHS products was carried out by using x-ray diffractometry and quasi-nano sized Ba-Zn powders were prepared by a pulverizing process. SHS mechanism was studied by thermodynamical analysis about oxidation reaction among $BaO_2,\;ZnO,\;Fe_2O_3$, and Fe. As oxygen pressure increases from 0.25 MPa to 1.0 MPa, the SHS reactions occur well and make clearly the SHS products. X-ray analysis shows that final SHS products formed with the ratio of $BaO_2/ZnO$ of 0.25, 1.0 and 4.0, are mainly $Ba_xZn_{1-x}Fe_2O_4$. Based on thermodynamical evaluation, the heat of formation increases in the order of $ZnFe_2O_4,\;BaFe_2O_4$, and $Ba_xZn_{1-x}Fe_2O_4$. This supports that $Ba_xZn_{1-x}Fe_2O_4$ phase is predominately formed during SHS reaction. The SHS reactions to form $Ba_xZn_{1-x}Fe_2O_4$ depends on oxygen partial pressure, and the heat of formation during the SHS reaction. The SHS reactions tends to occur well with increasing the oxygen partial pressure and BaO2/ZnO ratio in the reactants This means that the SHS reaction for the formation of Ba-Zn ferrite includes the reduction of BaO2/ZnO and the oxidation of Fe. $Ba_xZn_{1-x}Fe_2O_4$ powders after pulverizing is agglomeratedwith a size of about $50{\mu}m$, in which quasi-nano sized particles with about 300nm are present.

$Y_2O_3$ single buffer layer deposition using DC reactive sputtering for the superconducting coated conductor (DC reactive sputtering 증착법을 이용한 초전도테이프의 $Y_2O_3$ 단일완충층 증착)

  • Kim, Ho-Sup;Ko, Rock-Kil;Oh, Sang-Soo;Kim, Tae-Hyung;Song, Kyu-Jeong;Ha, Hong-Soo;Yang, Ju-Saeng;Park, Yu-Mi
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.07a
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    • pp.52-53
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    • 2005
  • $Y_2O_3$ film was directly deposited on Ni-3at%W substrate using DC reactive sputtering technique. Metallic yttrium was used for DC sputtering target and water vapor was used for oxidizing the deposited metallic Yttrium atoms on the substrate. The window of the water vapor turned out to be broad. The minimum partial pressure of water vapor was determined by sufficient oxidation of the $Y_2O_3$ film, and the maximum partial pressure of water vapor was determined by the non-oxidation of the target surface. As the sputtering power was increased, The deposition rate increased without narrowing the window. The fabricated $Y_2O_3$ films showed good texture qualities and surface morphologies. The YBCO film deposited directly on the $Y_2O_3$ buffered Ni-3at%W substrate showed $T_c$, $I_c$ (77 K, self field), and $J_c$ (77 K, self field) of 89 K, 64 A/cm and 1.l $MA/cm^2$, respectively.

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Partial Reduction and Water Splitting Characteristics of Metal Substituted Ferrite Mediums for Thermochemical Hydrogen Production (열화학 수소 제조를 위한 금속 치환 페라이트 매체의 부분 환원 및 물 분해 특성)

  • Lee, Dong-Hee;Kim, Hong-Soon;Cha, Kwang-Seo;Park, Chu-Sik;Kang, Kyung-Soo;Kim, Young-Ho
    • Transactions of the Korean hydrogen and new energy society
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    • v.18 no.4
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    • pp.356-364
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    • 2007
  • The partial reduction and water splitting properties of metal substituted ferrite mediums for two-step thermochemical hydrogen production, were carried out by TPR/O(Temperature programmed reduction/oxidation) method at a temperature of below 1173 K and under atmospheric pressure. $ZrO_2$ was added to the ferrite as a binder to prevent the sintering. As the results, the reactivity of the metal species added to the ferrite mediums decreased in the order of Cu>Co>Ni>Mn, on the basis of water-splitting temperature. It was also found that the produced hydrogen amounts in the water-splitting step on partial reduced mediums were corresponding to the consumed hydrogen amounts in the previously partial reduction step.

OUT-OF-PILE MECHANICAL PERFORMANCE AND MICROSTRUCTURE OF RECRYSTALLIZED ZR-1.5 NB-O-S ALLOYS

  • Ko, S.;Lee, J.M.;Hong, S.I.
    • Nuclear Engineering and Technology
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    • v.43 no.5
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    • pp.421-428
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    • 2011
  • The out-of-pile mechanical performance and microstructure of recrystallized Zr-1.5 Nb-S alloy was investigated. The strength of the recrystallized Zr-1.5Nb-O-S alloys was observed to increase with the addition of sulfur over a wide temperature range, from room temperature up to $300^{\circ}C$. A yield drop and stress serrations due to dynamic strain were observed at room temperature and $300^{\circ}C$. Wavy and curved dislocations and loosely knit tangles were observed after strained to 0.07 at room temperature, suggesting that cross slip is easier. At $300^{\circ}C$, however, dislocations were observed to be straight and aligned along the slip plane, suggesting that cross slip is rather difficult. At $300^{\circ}C$, oxygen atoms are likely to exert a drag force on moving dislocations, intensifying the dynamic strain aging effect. Oxygen atoms segregated at partial dislocations of a screw dislocation with the edge component may hinder the cross slip, resulting in the rather straight dislocations distributed on the major slip planes. Recrystallized Zr-Nb-S alloys exhibited ductile fracture surfaces, supporting the beneficial effect of sulfur in zirconium alloys. Oxidation resistance in air was also found to be improved with the addition of sulfur in Zr-1.5 Nb-O alloys.

Charge and Discharge Characteristics of Microencapsulated Hydrogen Storage Alloy Electrodes for Secondary Batteries (마이크로캡슐화한 축전지용 수소저장합금 전극의 충·방전 특성)

  • CHOI, Seong-Soo;CHOI, Byung-Jin;YE, Byung-Joon;KIM, Dai-Ryong
    • Transactions of the Korean hydrogen and new energy society
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    • v.3 no.2
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    • pp.45-54
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    • 1992
  • An applicability microencapsulation, using electroless copper plating, of hydrogen storage alloy powder as an anode material for nickel-hydrogen secondary batteries was investigated. Alloys employed were $LaNi_{4.7}Al_{0.3}$ and $MmNi_{4.5}Al_{0.5}$(Mm=mischmetal) which have an appropriate equilibrium pressure and capacity. The microencapsulation of the alloy powder was found to accelerate initial activation of electrodes and to increase capacity which is about 285mAh/g for $LaNi_{4.7}Al_{0.3}$. In addition, other charge and discharge characteristics, such as polarization and flatness of charge and discharge potential, were improved due to the role of copper layer as a microcurrent collector and an oxidation barrier of the alloy powder. $MmNi_{4.5}Al_{0.5}$ alloy showed lower capacity than $LaNi_{4.7}Al_{0.3}$ because of higher equilibrium pressure. Cyclic characteristics of both alloys were somewhat poor because of mainly shedding and partial oxidation of alloy powder during the cycling. However, it was considered that the microencapsulation method is effective to improve the performances of the hydrogen storage alloy electrodes.

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Decomposition of CO2 with Reduced ferrite by CH4 (CH4로 환원된 페라이트를 이용한 CO2 분해)

  • 신현창;정광덕;주오심;한성환;김종원;최승철
    • Journal of the Korean Ceramic Society
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    • v.39 no.7
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    • pp.657-662
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    • 2002
  • The reduced ferrites, reduced NiF $e_2$ $O_4$ and CuF $e_2$ $O_4$, by C $H_4$ were applied to $CO_2$ decomposition to avoid the greenhouse effects. At the reduction reaction above $700^{\circ}C$, $H_2$ and CO were generated by partial oxidation of C $H_4$ After the reduction reaction up to 80$0^{\circ}C$, the spinel structure ferrites changed to mixture of the oxygen deficient iron oxide (Fe $O_{(1-{\delta})}$(0$\leq$$\delta$$\leq$1)) and the metallic Ni or Cu. The rate and quantity of $CO_2$ decomposition with reduced CuF $e_2$ $O_4$ were larger than those with reduced NiFe $O_4$. The $CO_2$ gas was decomposed by oxidation of the oxygen deficient iron oxide. The metallic Cu and Ni were not oxidized and remained in a metallic state up to 80$0^{\circ}C$. The $CO_2$ decomposition reaction with the reduced ferrite by C $H_4$ gas is excellent process preparing useful gas such as $H_2$and CO and decomposing $CO_2$ gas.