• Title/Summary/Keyword: part design

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SMOOTHING METHOD OF AUTO-BODY PART CONTOUR FOR THE DIE-FACE DESIGN SYSTEM BASED ON THE CAE PLATFORM

  • Gong, K.J.;Guo, W.;Hu, P.
    • International Journal of Automotive Technology
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    • v.7 no.7
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    • pp.853-858
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    • 2006
  • The method of die-face design based on the CAE platform for automobile panels can fast modify the die addendum. In contrast with the process of the die-face design based on the CAD platform, there are some special steps for the die-face design based on the CAE platform. The most obvious difference is that the auto-body part contour needs smoothing arlier than the design of addendum surfaces does. It is helpful to improve the design quality of addendum surface. In spite of extensive researches on the smoothing technique, here is still dearth of the published solutions about smoothing the part contour with additional surface. This paper attempts to analyze the difficulties and provides practical solutions. Main results include the algorithm to calculate the segments needing to be smoothed on boundary, the strategy to create the smoothing curve and the procedure of surface generation. The relevant function modules for parametric design are developed. A few examples and suggestions for future work conclude the paper.

An application design atomation in machine tools design (공작기계 설게자동화 적용방안 연구)

  • 여진욱
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.579-584
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    • 1999
  • The purpose of the present paper are not to develope machine tools of new concepts and advanced mechanisms but to introduce and apply new methods and concepts in the design procedure by using and changing the previously existing technologies. In this paper 3D modeller was proposed for designing machine tools and the design and the better manufacturability checking than 2D one so that design error was dramatically reduced. As designer may easily understand the real shape of a part and assembly object, it's easy to draw the drawings not only in a conceptual design but also in a detailed design. Also, design automation software enabled designer to consider the real important design parameters by reducing time to spend in estimating and calculating the strength of the model by the computer aided automatic calculation instead of a tedious and complex calculation by manual method and help him to easily make the decision for selecting the stocks and design the structure of part or unit of machine tools.

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The Analysis of Design Characteristics of Interior Styles Reflected in Contemporary Residential Spaces - Focus on US Interior Design TV Program - (현대 주거공간에 나타난 실내양식별 디자인 특성 분석 - 미국 실내디자인 방송 프로그램을 중심으로 -)

  • Lee Young-Ju;Park Young-Soon
    • Korean Institute of Interior Design Journal
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    • v.14 no.5 s.52
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    • pp.212-217
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    • 2005
  • This study focuses on understanding the design characteristics of interior styles reflected in contemporary residential spaces by choosing and analyzing some design cases, reflecting interior styles of various countries, which is broadcasted through an interior design cable television in the U.S. Moreover, this study is meaningful because it provides a chance to extend the scope of study to the improving and developing Korean interior style for clarifying Korean identity to make Korean image by the comparison with other cultural spheres. In this study, after sorting 10 interior- style types and 90 design cases from the 12 cable television that mainly manage interior design projects, I grasp interior-design characteristics of each cases classified by form/expression and material. Research objects of the form/expression part for the interior-design characteristics are limited to furniture, textile, and ornaments, and those of material part are limited to furniture and ornaments.

Development of a Dedicated CAD System for Welding Jigs for Automotive Body Assembly (차체 조립용 용접 지그 설계 전용 CAD시스템 개발)

  • 조병철;이상헌;김형준;우윤환;이강수
    • Korean Journal of Computational Design and Engineering
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    • v.8 no.3
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    • pp.189-200
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    • 2003
  • This paper introduces the development of a three-dimensional jig design system for automotive body welding assembly. Recently, three-dimensional CAD systems have been introduced in the jig design area, because they reduce errors in design process and the design result can be used readily for virtual manufacturing simulation. However, to facilitate three-dimensional jig design, it is essential to customize three-dimensional CAD system for this specific design area. To accomplish this object, we first standardized the parts and units in a jig assembly, and then built the standard part library. We also developed the dedicated 3D design capabilities of jig units and a jig base. By using this system, design can be performed more intuitively, and verification and simulation of design results can be done more easily. The proposed system has been implemented using the UG/Open API of the Unigraphics system.

theory and implementation

  • Lee, Young-Q.;Kumara, Soundar R.T.;Ham, Inyong
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1992.04b
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    • pp.533-544
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    • 1992
  • 한 제품의 구성 부품 수가 증가함에 따라 조립/분해 순서의 방법수는 기하급수적으로 증가한다. 또한 이 순서의 선택에 의하여 조립/분해의 효율성이 결정된다. 본 논문에서는 조립제품의 조립순서(Assembly Sequence)와 특정부품의 효율적 교체(Part Replacement)를 위한 분해순서(Disassembly sequence)에 관한 새로운 Algorithm들을 다음 3가지 경우를 통하여 소개한다 : 1) Full Assembly/Disassembly, 2) Part Replacement by Individual Disassembly, 그리고 3) Part Replacement by Group Disassembly. 이들 Algorithm들은 'Freedom and Interference Space'라는 새로운 개념으로부터 유도되며, Group Disassembly는 Carpenter's Approach를 통하여 실현된다. 이 논문에서 소개되는 Algorithm들은 조립/분해순서와 함께 조립/분해 방향도 제시하는데 비교적 복잡한 예를 통하여 이들을 실현함으로써 실제 제품 Design에의 활용 가능성을 보여준다.

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Development of the Practical and Adaptive Three Steps Die for Sheet Metal Working (part 2) (Die Design, Making and Tryout)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.229-233
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    • 2000
  • In order to prevent the defects, the optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and it's phenomena, die structure, machine tool working for die making, die materials and it's heat treatment, metal working in field, their know how etc. are included in those factors. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. Part2 of this study reveals with ultra precision progressive die design, its making and tryout.

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A Study on the Unified Molding for a Box Shaped Thick Part Using Gas-Assisted Injection Molding (가스사출성형을 이용한 두꺼운 박스형 제품의 일체화 성형 연구)

  • 이호상
    • Transactions of Materials Processing
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    • v.10 no.5
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    • pp.402-410
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    • 2001
  • The gas-assisted injection molding process is often perceived to be unpredictable, because of the extreme sensitivity of the gas. Since a slight change in design or process parameters can significantly change the resulting gas penetration, few designers and molders have the level of experience with the new gas-assisted injection molding process required for the development of new parts. This paper is concerned with the unified molding for a thick cosmetic chest by using gas-assisted injection molding. CAE analysis was carried out to design the part and the gas channel without inducing sink marks. And based on the part weight measurement, the processing parameters to control gas penetration percentage were chosen through the method of design of experiments. A thick cosmetic chest was successfully produced using the gas assist technology. The sink mark issue associated with the conventional injection molded parts was resolved. Weight savings and cycle-time reduction were also achieved.

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Design of Manufacturing Cell and Cellular Layout based on Genetic Algorithm (유전 알고리듬에 기초한 제조셀과 셀 배치의 설계)

  • Cho, Kyu-Kab;Lee, Byung-Uk
    • IE interfaces
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    • v.14 no.1
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    • pp.20-29
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    • 2001
  • This paper presents a concurrent design approach that deals with manufacturing cell formation and cellular layout in Cellular Manufacturing System. Manufacturing cell formation is to group machines into machine cells dedicated to manufacture of part families, and cellular layout problem determines layout of the manufacturing cells within shop and layout of the machines within a cell. In this paper, a concurrent approach for design of machine cell and cellular layout is developed considering manufacturing parameters such as alternative process plans, alternative machines, production volume and processing time of part, and cost per unit time of operation. A mathematical model which minimizes total cost consisting of machine installation cost, machine operating cost, and intercell and intracell movements cost of part is proposed. A hybrid method based on genetic algorithm is proposed to solve the manufacturing cell formation and cellular layout design problem concurrently. The performance of the hybrid method is examined on several problems.

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A Case Study on Furniture Design Process in Work Spaces - Focused on furniture design for bank Interiors - (업무공간을 위한 가구디자인 프로세스 사례 연구 - 은행의 가구디자인을 중심으로 -)

  • 박영순;신인호;최지연;박소연
    • Korean Institute of Interior Design Journal
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    • no.23
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    • pp.85-91
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    • 2000
  • This study is focused on the process of a furniture design in work spaces, especially for bank interiors. Basically furniture design is consisted of two main parts of process. The first part is series of a theoritical background and the second part is a visual design process. Theoretical background contains human activities in place, antropometric data, requisite furniture type according to activities and some guidelines for design. And for the visual design process, series of sketches(theoretical background must be applied to this process), and alternatives of design was needed. Researching and applying all these factors systematically to furniture design process will lead to harmonious interiors.

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