• 제목/요약/키워드: papermaking

검색결과 255건 처리시간 0.018초

워터핀치(Water Pinch)기법을 적용한 백판지공장의 공정수 재이용 최적화 (Optimization of Water Reuse Network Using Water Pinch Method in Duplex Board Mill)

  • 류정용;박대식;김용환;송봉근;서영범
    • 펄프종이기술
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    • 제37권4호통권112호
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    • pp.44-51
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    • 2005
  • Paper mills use and discharge lots of water. And so now the papermaking industry could be classified into major water consuming industry In order to analyze the process water network and to establish the mass, water balance of duplex board mill, computer aided simulation was made using water pinch method. Based on the pinch analysis results, reuse of process water, after regenerating by microfilter as much as $140\;m^3/hr$, could be suggested without significant accumulation of contaminants in process water. According to this suggestion about $3000\;m^3/day$ of recycled process water could be sub stituted by regenerated water and consequently $30\%$ of energy cost is expected to be reduced.

강도 개선을 위한 분급된 OCC펄프의 고농도 펄핑 처리 기술 (High Consistency Pulping Treatment of Fractionated OCC Pulp for Improving Strength)

  • 허용대;이상길;이학래;윤혜정
    • 펄프종이기술
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    • 제37권4호통권112호
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    • pp.18-25
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    • 2005
  • The mechanical strength is the prime requisite for linerboard and corrugating mediums. Repeatedly recycled OCC fibers show less suitable property for papermaking mostly due to hornification and reduced fiber length. To overcome these problems many researches including fractionation, enzymatic treatment, and chemical or mechanical treatments of fibers have been carried out. In this study, the effect of mechanical treatment by high consistency pulping on the characteristics of recycled fibers as well as mechanical properties of sheets were investigated. Results on the strength properties of handsheets made of recycled fibers that were treated to same freeness level by beating and high consistency pulping, respectively, showed that beating treatment was more efficient in improving strength. Drainage and recycling potential of the fibers treated by high consistency pulping, however, were expected to be superior to beating because fines content and fiber length didn't change significantly.

Understanding Wet-End Polymer Performance through Visualization of Macromolecular Events by Transmission Electron Microscopy

  • Nanko, Hiroki;Mcneal, Michelyn;Pan, Shaobo
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 2006년도 PAN PACIFIC CONFERENCE vol.1
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    • pp.1-18
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    • 2006
  • A novel transmission electron microscopy technique for the visualization of polymers adsorbed on secondary fines has been developed. This technique has been utilized in observing the adsorption behavior of various wet-end additives. The technique is sensitive enough not only to allow differentiation between linear and branched polymers, but also to observe differences in the adsorption behavior and conformational characteristics of particular polymeric derivatives. Conformational changes of a cationic polyacrylamide (CPAM) were examined in response to variations in wet-end conditions, such as mixing time and system conductivity. The molecular conformations of cationic starch and cationic guar gum were also examined by this technique. The technique has been employed to observe the effects of silica microparticles on the conformational characteristics of CPAM (drainage/retention aid) pre-adsorbed on secondary fines. The transmission electron microscopy method is a viable tool for investigating the macromolecular events that make up a large part of wet end chemistry in papermaking.

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제지 원료의 특성 및 물리적 처리가 종이의 기공 구조 및 물성에 미치는 영향 (Effects of Raw Materials for Papermaking and Physical Treatment on the Pore Structure and Paper Properties)

  • 원종명;남기영;정순기
    • 펄프종이기술
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    • 제39권4호
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    • pp.7-13
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    • 2007
  • Effects of pulp type, refining and filler type on the pore characteristics and physical properties of paper were investigated. HwBKP, SwBKP and BCTMP are used to study the effect of pulp type in this study. The effects of each filler (PCC, GCC and talc) and the combination of PCC/GCC were also studied. Highest bulk, pore volume and light scattering are obtained from BCTMP and PCC. It was found that the pore size and pore volume are important in light scattering in paper structure. It was found that PCC was the most effective filler for the improvement of the bulk and light scattering because of the increase in pore volume which can scatter light, but the increase of PCC content was not so effective in the improvement of bulk.

Advanced Retention and Drainage Technology Offers Improved Performance and Operational Cost Savings

  • Freeman William L.
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 2006년도 PAN PACIFIC CONFERENCE vol.2
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    • pp.239-243
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    • 2006
  • Papermaking has changed remarkably during the past 20 years, creating huge pressures on retention and drainage programs. During this time, technology has advanced from single PAM flocculants to inorganic microparticle-based programs and then to micropolymer-based programs. In today's evolving fine paper market, retention and drainage programs have to meet increased demands in many areas, such as increased speed, GAP formers, dilution headboxes, higher ash levels, reduced furnish quality, lower cost, and increased machine efficiency. Hercules recently introduced a new technology that offers performance and stability improvements and operational cost savings as compared to existing advanced technologies. $PerForm(R)$ SP Advanced Retention and Drainage Technology consists of a family of products based on a structured organic particulate that offers papermakers the ultimate flexibility for management of wet end chemistry. This paper compares $PerForm(R)$ SP Advanced Retention and Drainage Technology to inorganic microparticle and micropolymer technologies and provides multiple case histories on machines that demonstrate the benefits of the technology. In these case histories, the PerForm SP is shown to provide improved retention and drainage that results in improved performance and operational cost savings to the mill.

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Studies on Environmental Impact of Pulp and Addtives in Liner Papermaking

  • Seo, Jin-Ho;Kim, Hyoung-Jin
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 2006년도 PAN PACIFIC CONFERENCE vol.2
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    • pp.441-444
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    • 2006
  • A lot of water is using in the paper mill for dilution, washing, sealing, and other process operation. As the regulation of water environment has been more tightened than ever before, water management in the paper mill becomes the most important task. Topics on reducing fresh water and increasing recycling water have been studied. Further, an interest in zero-effluent system has been increased. The pH of waste water in paper mill is usually weak acidic or neutral. The waste water in the paper mill includes water insoluble organic materials that are not easy to be dissolved in the water, inorganic materials that never react with water and chemical additives that are used to recycled fiber. This study investigated on the effect of various materials used in paper mill on COD. This data could be used to control the environmental load in paper mill. COD caused by raw materials and NBDCOD (Non Bio Degradable COD) after the activated sludge process are investigated in this study. Results obtained in this study can be used in a simulation program designed to control environmental load in the paper mill.

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Mechanical Impact Treatment on Pulp fibers and Their Handsheet Properties

  • Yung B. Seo;Kim, Dukki;Lee, Jong-Hoon;Yang Jeon
    • 펄프종이기술
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    • 제34권5호
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    • pp.56-62
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    • 2002
  • Alternative way of shaping fibers suitable for papermaking was introduced. Impact refining, which was done simply by hitting wet fibers with a metal weight vertically, was intended to keep the fibers from shortening and to cause mostly internal fibrillation. Virgin chemical pulp, its recycled one and OCC were used in the experiment. It was noticed from the experiment that impact refining on virgin chemical pulp kept the fiber length and increased bonding properties greatly. However, in the recycled fibers from the chemical pulp, fiber length and bonding properties were decreased. In OCC, which seems to contain fractions of semi-chemical pulp and mechanical pulp (GP), and which is recycled pulp from corrugated boxes, fiber length and bonding properties were decreased disastrously. We believe recycled cellulosic fibers (recycled chemical pulp and OCC in this case), which went through hornification, were less resistant to the mechanical impact than virgin chemical pulp. For virgin chemical pulp, impact refining allowed no significant fiber length shortening, high WRV, and high mechanical strength.

Properties of Coated Paper and Printabilities by Surface Modification of Pigments for Papermaking

  • Cho, Jun-Hyung;Lee, Yong-Kyu;Lee, Yong-Won;Min, Dong-Jin;Kim, Yong-Sik
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 2006년도 PAN PACIFIC CONFERENCE vol.2
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    • pp.499-504
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    • 2006
  • To improve the quality of coating paper, many areas, such as the manufacturing process of inorganic pigment for the coating, the property change of coating color, the surface design of coating pigment and the productivity of coated paper, were studied. In this study the physical properties and printability of coated paper were compared with the coating pigment to modify the surface of large particle and the coating pigment to mix together the large and small particles. After the coating color was mixed under the same conditions in order that the coating color has the same printability, the printability change caused by the surface modification of coating color was investigated. With the surface SEM of coated paper, the efficiency of the surface modification of coating pigment was investigated. The physical property and printability of coated paper, in addition to the physical properties of coating color, were compared and evaluated. Also, the efficiency of printability was evaluated, changing the mixing condition.

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Preparation of Functional Antibiotic and Deodorization Pigments Using Surface Modification Method for Special Papermaking

  • Cho, Jun-Hyung;Lee, Yong-Won;Min, Dong-Jin
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 2006년도 PAN PACIFIC CONFERENCE vol.2
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    • pp.417-421
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    • 2006
  • In this study, colloidal Ag solution was spouted on the surface of the inorganic pigment using the hybridizer system and the spray nozzle. Then, the surface of the inorganic pigment was modified by titanium dioxide in order to possess antibacterial ability. Nano-sized colloidal Ag was made by using a seed sol method in this study. It was confirmed that the size of particle per unit weight becomes enlarged, as the addition of $AgNO_{3}$ increased, and as the time of reaction increased, in the manufacturing process of nano-sized colloidal Ag. The antibacterial measurement of the inorganic pigment showed that the growth of fungus was reduced as the reaction time increased. It was measured that the antibacterial activity was excellent at fixed time frame, after the antibacterial ability appeared in $5{\sim}7$ hours of the antibacterial inoculation experiment. The experiment of titanium dioxide's Photocatalyst effect showed $60{\sim}70%$ efficiency in about 80 minute reaction time of the dissolution results regarding measurements of benzene. It was shown that more than 90% of the dissolution efficiency was achieved in the reaction time of about 30 minute.

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알칼리 처리가 제지용 화학펄프의 특성에 미치는 영향 (Effects of Alkaline Treatment on the Characteristics of Chemical Pulps for Papermaking)

  • 원종명;김민현
    • 펄프종이기술
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    • 제43권3호
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    • pp.106-112
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    • 2011
  • The effects of alkaline treatment on the WRV, crystalline structure and sheet structure of softwood and hardwood bleached kraft pulp were investigated. Sodium hydroxide and sodium carbonate were used as chemicals for alkaline treatment and two levels of alkali dosage (5%, 10%) were applied respectively. Alkali treated and untreated pulp were refined to three levels (550, 450 and 350 mL CSF). WRV of the alkali treated pulps depended on the alkaline type and concentration. It was found that the crystalline structures of softwood and hardwood pulp were not changed by refining. Sodium carbonate and lower concentration of sodium hydroxide treatment did not caused any modification of cellulose crystalline structure, while higher concentration of sodium hydroxide treatment caused the partial modification of cellulose crystalline structure. Alkaline treatment of hardwood bleached kraft pulp led to the shrinkage of fiber diameter and bulky structure of sheet. Alkaline treatment of softwood bleached kraft pulp did not cause the significant change in fiber shrinkage and bulk of sheet.