• Title/Summary/Keyword: panel density

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Effect of Panel Density and Resin Content on Properties of Medium Density Fiberboard

  • Hong, Min-Kug;Lubis, Muhammad Adly Rahandi;Park, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • v.45 no.4
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    • pp.444-455
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    • 2017
  • This study was conducted to evaluate the effect of panel density and resin content on properties of medium density fiberboard (MDF) to obtain some insights on MDF properties as a function of panel density and resin content. MDF panels with different panel densities such as 650, 700, 750 and $800kg/m^3$ were manufactured by adjusting the amount of wood fibers in the mat forming. MDF panels were also fabricated by spraying 8, 10, 12, and 14% of urea-formaldehyde (UF) resins onto wood fibers in a drum-type mechanical blender to fabricate MDF panels with a target density of $650kg/m^3$. As the panel density and resin content increased, the internal bonding (IB) strength of MDF panel consistently increased. Modulus of rupture (MOR), modulus of elasticity (MOE) and screw withdrawal resistance (SWR) had a similar trend to the IB strength. In physical properties, thickness swelling (TS) and water absorption (WA) decreased with an increase in both panel density and resin content. In addition, the formaldehyde emission (FE) which increased as the panel density and resin content became greater. In overall, the panel density of MDF had more significant effect than the resin content in all properties of MDF panels, indicating that it was better to adjust the panel density rather than the resin content for MDF manufacture.

The politic plan research for furniture industrial activation in the northern part of Gyeonggi-Province

  • Im, Kwang-Soon;Kim, Houn-Chul;Park, Byung-Dae
    • Journal of the Korea Furniture Society
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    • v.21 no.6
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    • pp.449-458
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    • 2010
  • This study attempted to investigate the effect of panel thickness on the horizontal density distribution (HDD) of medium density fiberboard (MDF) in a destructive way. Full size MDF panels with five different thicknesses such as 2 mm, 4.5 mm, 9 mm, 18 mm and 30 mm were cut into two different specimen sizes, i.e., $500{\times}500\;mm$ and $120{\times}120\;mm$ to measure the HDD. In general, the overall density of MDF panel diminished as the thickness increased, showing the highest density for the thinnest MDF panels. The HDD variation was significant for the samples of smaller specimen size ($120{\times}120\;mm$). MDF panel thickness significantly influenced to the HDD, which increased as the thickness decreased. In addition, the thinner panels showed much wider range in the HDD than those of thicker panels. The coefficient of variation (COV) of HDD also followed a similar trend to the panel density as the thickness increased. In summary, MDF panel thickness had a significant impact on the HDD within a panel. The sample size also showed a considerable effect to the HDD of MDF panels.

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Characteristics of Sound Reduction Index through Small Sized Lightweight Panel (소형 경량판넬을 이용한 차음성능 영향요인별 음향감쇠계수 분석)

  • Yang, Hong-Seok;Kim, Myung-Jun;Jeong, Gab-Chul
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.138-147
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    • 2007
  • Recently, framed structure is increasingly being used as apartment structure due to the advantages during remodeling. Therefore, the use of lightweight panel as separating wall is increasing. To construct lightweight panel structures with sound insulation performance appropriate to the conditions of each field, measurement of sound reduction index(SRI) through panel structures should be performed. In this study, measurement of SRI through 46 kinds of panel structures was performed in the condition of various factors such as surface density, air space and absorber. The result showed that SRI of panel structures was generally higher by increasing of surface density. In the case of double panel with no absorber, SRI at below critical frequency was gradually increased according to rise of air space. Double panel with absorber make remarkable improvement in SRI at low frequency, but there is a little difference compared with SRI of double panel with no absorber over critical frequency.

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Analysis of a Composite Panel with Transverse Matrix Cracks under Bending and Twisting Moments (굽힘 및 비틀림 하중작용시 횡방향 모재균열을 갖는 복합재료 판넬 해석)

  • Park, Jung-Sun;Hur, Hae-Kyu;Lee, Soo-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.6
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    • pp.971-980
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    • 1997
  • This study is to investigate the stiffness degradation of a composite laminated panel including transverse matrix cracks subjected to bending and twisting moments. Micromechanics theory on the composite material is derived by introducing crack density. Iterative numerical scheme is developed to calculate the degraded composite stiffness which has nonlinear relation due to the crack density. The finite element method is used for structural analysis of the composite panel. Structural responses of the composite panel are examined for various laminated angles and crack density under the bending and twisting moments. Also, the effect of crack opening and closing is considered in the examination. It is realized that the matrix cracks may cause severe stiffness reduction and should be considered in the composite laminated panel.

Density and Thermal Conductivity Property of the Lightweight Composite Panel Core According to Pearlite Replacement ratio (펄라이트 치환율에 따른 경량복합패널 심재의 밀도 및 열전도율 특성)

  • Kim, Heon-Tae;Jung, Byeong-Yeol;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.175-176
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    • 2014
  • Recently, in the apartment house of our country, office building, apartment, and etc, the lightweight composite panel is much used as the partition wall body. This is due to be very convenient when the execution and dismantling is convenient and it forms the space which the consumer in the space desires. Therefore, in this research, the thermal conductivity property of the lightweight composite panel core according to the replacement ratio variation of the pearlite tries to be analyze. As the density test result and replacement ratio of the pearlite increased, the density showed the tendency to rise. the replacement ratio of the pearlite increased, the absorption rate showed the tendency to fall. And this is determined that absorption rate is degraded due to the increase in the density. the thermal conductivity test result and pearlite replacement ratio increased, the tendency that the thermal conductivity increases was represented.

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Physical and Mechanical Properties of Wood Fiber-Polypropylene Fiber Composite Panel

  • Kim, Jee-Woong;Eom, Young-Geun
    • Journal of the Korean Wood Science and Technology
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    • v.29 no.3
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    • pp.36-46
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    • 2001
  • This study was to find a way of reusing wood and plastic wastes, which considered as a troublesome problem to be solved in this age of mass production and consumption, in manufacturing wood fiber-polypropylene fiber composite panel. And the feasibility of this composite panel as a substitute for existing headliner base panel of automobile was also discussed, especially based on physical and mechanical performance. Nonwoven web composite panels were made from wood fiber and polypropylene fiber formulations of 50 : 50, 60 : 40, and 70 : 30, based on oven-dry weight, with densities of 0.4, 0.5, 0.6, and 0.7 g/$cm^3$. At the same density levels, control fiberboards were also manufactured for performance comparison with the composite panels. Their physical and mechanical properties were tested according to ASTM D 1037-93. To elucidate thickness swelling mechanism of composite panel through the observation of morphological change of internal structures, the specimens before and after thickness swelling test by 24-hour immersion in water were used in scanning electron microscopy. Test results in this study showed that nonwoven web composite panel from wood fibers and polypropylene fibers had superior physical and mechanical properties to control fiberboard. In the physical properties of composite panel, dimensional stability improved as the content of polypropylene fiber increased, and the formulation of wood fiber and polypropylene fiber was considered to be a significant factor in the physical properties. Water absorption decreased but thickness swelling slightly increased with the increase of panel density. In the mechanical properties of composite panel, the bending modulus of rupture (MOR) and modulus of elasticity (MOE) appeared to improve with the increase of panel density under all the tested conditions of dry, heated, and wet. The formulation of wood fiber and polypropylene fiber was considered not to be a significant factor in the mechanical properties. All the bending MOR values under the dry, heated, and wet conditions met the requirements in the existing headliner base panel of resin felt.

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The Properties of Flexural Strength and Density of Extrusion Molding Concrete Panel Using Sepiolite (세피올라이트를 이용한 압출성형 콘크리트 패널의 휨강도 및 밀도 특성)

  • Jung, Eun-Hye;Kang, Cheol;Kim, Jae-Won;Lee, Jung-Koo;Choi, Hun-Gug;Kim, Jin-Man
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.49-52
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    • 2006
  • Extrusion concrete panel is made by extrusion of high viscosity paste. The high viscosity paste is made by mix of cement, silica, reinforced fiber and thickening agent in the dry mixer and wet mixer subsequently, extrusion in the extruder, and curing in the normal steam curer and high pressure steam curer subsequently. To increase a flexural strength of the panel, it is used inorganic fiber as like asbestos. But it was known that the asbestos was harmful to human being lately, in the domestic area it is restricted usage in the construction materials. So, it is demanded the alternative material for asbestos in the extrusion concrete panel. This study is to investigate that the sepiolite is possible to be the alternative of asbestos. The 3 types of sepiolite is applied to the extrusion concrete panel. To investigate the properties of the panel with sepiolite, it is compared the control with asbestos in the flexural strength, the specific density and the spot compressive strength. From the test results, it was found that the panel with sepiolite B is higher than the control with asbestos in the flexural strength and in the density.

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A Study on Warping of Panel Products (목재판상류 변형에 관한 연구)

  • 김수원;강호양
    • Journal of the Korea Furniture Society
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    • v.13 no.1
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    • pp.19-25
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    • 2002
  • Modern furniture is mostly made of panel products such as a glue-up panel, a particle board and a medium density fiberboard(MDF). Warping is a major defect of these panel products resulting in degrading final products. In this study the factors related to the warping of a glue-up panel and MDF were investigated by comparing the physical properties of warped specimens with those of the unwarped. The differences between the moisture contents measured on the both surfaces of specimens were found to mainly influence the warping of glue-up panel specimens whether conditioned or not. The average oven-dry density of warped glue-up panel specimens was definitely higher than that of the unwarped at l% significance level. For MDF the influencing factor on warping has not been revealed yet, however it was found that the conditioning reduced the number of warped specimens.

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An Evaluation of the Fatigue Properties for External Panel Using Low Density SMC (저비중 SMC 외장패널의 피로특성 평가)

  • Kim, Eun-Sung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.830-835
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    • 2012
  • A research for application of LDSMC(Low Density Sheet Molding Compound) composite is in progress for lightening the weight. This paper has performed fatigue test and simulation of external panel for Korean commercial vehicle. Before the fatigue test, static test was carried out. From the test, the structural safety was investigated using Goodman diagram. After the static test performance, the fatigue test was conducted at a range of load frequency 5Hz, a stress ratio(R) of 0.05 and an endurance limit of $10^6$ to obtain the S-N curve. The S-N curve is applied to the fatigue analysis of the external panel assembly. The result of FEM analysis was in accord with the experimental result within 83% confidence. It showed that the process to set up the safety range of allowable error is required in process of the design and simulation verification.

Characteristics of Sound Reduction Index through Small Sized Lightweight Panel (소형 경량패널을 이용한 차음성능 영향요인별 음향감쇠계수 분석)

  • Yang, Hong-Seok;Jeong, Gab-Chul;Kim, Myung-Jun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.12
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    • pp.1184-1194
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    • 2007
  • Recently, framed structure is increasingly being used as apartment structure due to the advantages during remodeling. Therefore, the use of lightweight panel as separating wall is increasing. To construct lightweight panel structures with sound insulation performance appropriate to the conditions of each field, measurement of sound reduction index(SRI) through panel structures should be performed. In this study, measurement of SRI through 46 kinds of panel structures was performed in the condition of various factors such as surface density, air space and absorber. The result showed that SRI of panel structures was generally higher by increasing of surface density. In the case of double panel with no absorber, SRI at below critical frequency was gradually increased according to rise of air space. Double panel with absorber make remarkable improvement in SRI at low frequency, but there is a little difference compared with SRI of double panel with no absorber over critical frequency.