• 제목/요약/키워드: pad-on-disk

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패드 마모량 감소를 위한 디스크 제동력 패턴 설정에 관한 연구 (A Study on the Establishment of Disc Braking Force Pattern to reduce the Wear Mass of Pad)

  • 김석원;김영국;김기환
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 춘계학술대회 논문집
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    • pp.786-791
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    • 2007
  • 고속철도차량의 제동시스템은 전기제동장치, 디스크제동장치, 답면제동장치 등 다양한 제동장치들의 조합으로 구성되며 요구되는 제동성능을 충족하는 범위 내에서 에너지의 효율적인 활용과 마찰재의 경제성을 고려하여 각 제동장치에 대한 제동블랜딩 제어 기능을 포함하고 있다. 일반적으로 요구제동거리를 만족하기 위한 열차 전체에 대한 제동력 패턴을 설정하고 전기제동을 최우선적으로 투입하고 부족한 부분에 대하여 기계제동을 사용하여 부족한 부분을 보상하는 방법을 사용하고 있다. 기계제동장치의 대부분을 차지하고 있는 디스크제동장치는 디스크와 패드 사이의 마찰력을 이용하여 제동력을 확보하는 것으로 사용에 따른 마모가 발생한다. 특히, 고속영역에서 사용하는 경우 패드 마모량은 저속에 비하여 급격히 증가하게 되어 패드의 교환 주기를 단축시킬 뿐만 아니라 제동 초기 과정에서 온도의 상승으로 인한 제동효율의 저하를 가져오는 단점이 있다. 따라서, 본 논문에서는 제동거리, 감속도, 감속도 변화율 등 요구되는 제동성능을 만족시키는 범위 내에서 디스크 제동장치의 패드 마모량 감소를 위한 열차 주행속도에 따른 디스크 제동력 패턴을 설정하는 하나의 방법론으로 제시된 제동초기에서부터 정지할 때까지의 디스크제동에너지의 분산을 최소로 하는 최적화 방법을 이용하여 한국형 고속열차를 바탕으로 제작되는 10량 편성의 고속열차를 대상으로 모든 제동장치가 정상인 경우와 1개의 전기제동장치가 고장이 발생한 경우에 대한 패드 마모량을 구하고 현재 설정된 디스크 제동력 패턴에서의 패드 마모량과의 비교 검토를 수행하였다.經章句索引)${\lrcorner}$이분위오절진행료연구(而分爲五節進行了硏究). 본편기재료상견적흔다잡병, 재임상상유흔대적연구가치. 단시통과역대다차전초(但是通過歷代多次轉抄), 유흔다오식, 착간(錯簡), 가차적부분(假借的部分), 인차유흔다불역리해적지방. 여과불참조다종판본화역대주석가적연구성과(如果不參照多種版本和歷代註釋家的硏究成果), 취무법진정영회기본의(就無法眞正領會其本意). 기어저일점(寄於這一點), 본편논문연구료역대판본화주석가적견해(本篇論文硏究了歷代版本和註釋家的見解), 병진행료교감화교주(幷進行了校勘和校註), 재가어료현토급국어주석(再加於了懸吐及國語注釋), 이기갱유조어정확지리해원문적본의(以期更有助於正確地理解原文的本意). 보고하는 바이다. 관련된 부작용(ADR)이 발생하지 않았다. 따라서 UDB는 본 임상연구 기준에서 포함하는 모든 병력의 만성 간질환에서 ALT 수치가 지속적으로 상승해 있는 경우 효과적이고도 안전하게 투여할 수 있는 제제로 생각된다. pH는 4.4이었으며 최적온도(最適溫度)는 $30^{\circ}C$이었다. 3. CHS-3 균주(菌株)의 specific growth rate는 $0.23\;h^{-1}$, generation time 은 3.01h이었다. 4. CHS -13균주(菌株)의 기질소비율(基質消費率)은 81%이었다. 5. CHS-13 균주(菌株)의 형태학적(形態學的) 배양학적(培養學的) 특성(特性)을 조사(調査)한 결과(結果) Candida guilliermondii var. guilliermondii 로

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마찰재에 함유된 금속섬유와 마찰 특성의 연관관계 (The Effect of Metal Fibers on the Tribology of Automotive Friction Materials)

  • 고길주;조민형;장호
    • Tribology and Lubricants
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    • 제17권4호
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    • pp.267-275
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    • 2001
  • Friction and wear properties of brake friction materials containing different metal fibers (Al, Cu or Steel fibers) were investigated. Based on a simple experimental formulation, friction materials with the same amount of metal fibers were tested using a pad-on-disk type friction tester. Two different materials (gray cast iron and aluminum metal matrix composite (MMC)) were used for disks rubbing against the friction materials. Results front ambient temperature tests revealed that the friction material containing Cu fibers sliding against gray cast iron disk showed a distinct negative $\mu$-v (friction coefficient vs. sliding velocity) relation implying possible stick-slip generation at low speeds. The negative $\mu$- v relation was not observed when the Cu-containing friction materials were rubbed against the Al-MMC counter surface. Elevated temperature tests showed that the friction level and the intensity of friction force oscillation were strongly affected by the thermal conductivity and melting temperature of metallic ingredients of the friction couple. Friction materials slid against cast iron disks exhibited higher friction coefficients than Al-MMC (metal matrix composite) disks during high temperature tests. On the other hand, high temperature test results suggested that copper fibers in the friction material improved fade resistance and that steel fibers were not compatible with Al-MMC disks showing severe material transfer and erratic friction behavior during sliding at elevated temperatures.

Effect of Hydroxyl Ethyl Cellulose Concentration in Colloidal Silica Slurry on Surface Roughness for Poly-Si Chemical Mechanical Polishing

  • Hwang, Hee-Sub;Cui, Hao;Park, Jin-Hyung;Paik, Ungyu;Park, Jea-Gun
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.545-545
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    • 2008
  • Poly-Si is an essential material for floating gate in NAND Flash memory. To fabricate this material within region of floating gate, chemical mechanical polishing (CMP) is commonly used process for manufacturing NAND flash memory. We use colloidal silica abrasive with alkaline agent, polymeric additive and organic surfactant to obtain high Poly-Si to SiO2 film selectivity and reduce surface defect in Poly-Si CMP. We already studied about the effects of alkaline agent and polymeric additive. But the effect of organic surfactant in Poly-Si CMP is not clearly defined. So we will examine the function of organic surfactant in Poly-Si CMP with concentration separation test. We expect that surface roughness will be improved with the addition of organic surfactant as the case of wafering CMP. Poly-Si wafer are deposited by low pressure chemical vapor deposition (LPCVD) and oxide film are prepared by the method of plasma-enhanced tetra ethyl ortho silicate (PETEOS). The polishing test will be performed by a Strasbaugh 6EC polisher with an IC1000/Suba IV stacked pad and the pad will be conditioned by ex situ diamond disk. And the thickness difference of wafer between before and after polishing test will be measured by Ellipsometer and Nanospec. The roughness of Poly-Si film will be analyzed by atomic force microscope.

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Air-Bag Head 가압식 300mm 웨이퍼 폴리싱 테이블의 가압 분포 해석 (Analysis of Contact Pressure for a 300mm Wafer Polishing Table with Air-Bag Head)

  • 노승국
    • 한국생산제조학회지
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    • 제22권2호
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    • pp.310-317
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    • 2013
  • In this paper, the contact pressure of the wafer and polishing pad for final polishing process for 300 mm-wafer were investigated through numerical analysis using FEM tool, ANSYS. The distribution of the contact pressure is one of main parameters which affects on the flatness and surface roughness of polished wafers. Two types of polishing head, a hard type head with ceramic disk and a soft type head with air bag were considered. The effects of the deformation and initial shape of table on the contact pressure were also examined. Both heads and tables were modeled as 3D finite element model from solid model, and the material properties of polishing pads and rubber plate for the air-bag head were obtained from tensile tests. The contact pressure deviation on wafer surface was smaller with air bag head than hard type head even when the table had form errors such as convex or concave. From this 3D analysis, it could be concluded that the air-bag head has better uniformity of the contact pressure on wafer. Also, the effects of inner diameter of air bag and radial clearance between wafer and retainer were investigated as view point of contact pressure concentration on the edge of wafer.

실험통계법을 이용한 마찰재의 고온 마찰특성에 대한 고찰 (High Temperature Fade Behavior of Brake Friction Materials at Extreme Braking Conditions)

  • 고길주;박상진;장호
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제34회 추계학술대회 개최
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    • pp.117-126
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    • 2001
  • Tribological properties of high temperature fade were investigated by changing relative amounts of ingredients in the brake friction material. Based on a simple experimental formulation containing 10 ingredients, friction materials were tested using a pad-on-disk type friction tester. Twenty-five friction material specimens with different relative amounts of the ingredients were manufactured according to the constrained mixture design .The difference ($\Delta$${\mu}$=${\mu}$$\sub$max/. -${\mu}$$\sub$min/. ) of friction coefficients was measured to represent the high temperature fade. Results from elevated temperature tests showed that five ingredients including cashew, graphite, Sb$_2$S$_3$, ZrSiO$_4$, and Cu fibers played important roles on $\Delta$${\mu}$. In order to find relative importance on fade phenomena among these ingredients, ANOVA(analysis of variance) was performed in this investigation. Thirty-two friction material specimens by changing ${\pm}$50vol.% of these five ingredients were tested to examine the relative importance. Results showed that cashew, graphite '||'&'||' Sb$_2$S$_3$, and cashew '||'&'||' graphite aggravated the fade behavior and Cu fibers improved on fade resistance.

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자동차용 마찰재에서 각 원료의 상대량에 따른 전이막 형성 및 마찰특성의 변화 (The Changes of Transfer film and friction Characteristics with the Relative Amounts of Raw Materials)

  • 조민형;이재영;김대환;정근중;최천락;장호
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제33회 춘계학술대회 개최
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    • pp.271-280
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    • 2001
  • An NAO friction material (low-steel type) containing 15 ingredients was investigated to study the role of transfer film on the friction characteristics. The friction material specimens with extra 100% of each ingredient were tested using a pad-on-disk type tribotester. A non-destructive method of measuring the transfer film was developed by considering the electric resistance of the transfer film. Results showed that solid lubricants and iron powder assisted transfer film formation on the rotor surface. Average friction coefficient was independent of transfer film thickness in this experiment. On the other hand, the thick transfer film on the rotor surface reduced the amplitude of friction oscillation under temperature conditions ( 250$^{\circ}C$) that transfer film forms.

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자동차용 마찰재에 사용되는 흑연과 마그네시아에 따른 전이막과 마찰특성에 관한 연구 (The Effects of Graphite and Magnesium Oxide in Automotive Friction Materials on Friction and Formation of Transfer Film)

  • 배은갑;윤장혁;장호
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 제35회 춘계학술대회
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    • pp.226-234
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    • 2002
  • A systematic study of the role of transfer films on friction properties was performed with various temperatures in the brake system. An NAO friction material specimens containing 9 ingredients were tested using a pad-on-disk type friction tester A new method of measuring the transfer film thickness was developed by considering the electrical resistance of the transfer film using a 4-point probe technique. The properties of transfer film such as surface morphology and film distribution vaied according to the relative amount of graphite and magnesium oxide. By using SEM, it was possible to obtain information about the chemical composition of the transfer film. Results showed that there detected a threshold value of the relative amount of a two active materials to maintain a certiain thickness of a transfer film. Results also showed that formation of friction layer generated on the friction surface was strongly affected by chemical action of two ingredients during sliding due to chemical reaction of solid lubricants at different interface temperature. The results suggested that no apparent relationship between transfer film thickness and the average friction coefficient was founded and friction characteristics were affected more by the property of the solid lubricant and abrasive in the material.

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MAXIMUM BRAKING FORCE CONTROL UTILIZING THE ESTIMATED BRAKING FORCE

  • Hong, D.;Hwang, I.;SunWoo, M.;Huh, K.
    • International Journal of Automotive Technology
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    • 제8권2호
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    • pp.211-217
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    • 2007
  • The wheel slip control systems are able to control the braking force more accurately and can be adapted to different vehicles more easily than conventional ABS (Anti-lock Brake System) systems. In realizing the wheel slip control systems, real-time information such as the tire braking force at each wheel is required. In addition, the optimal target slip values need to be determined depending on the braking objectives such as minimum braking distance and stability enhancement. In this paper, a robust wheel slip controller is developed based on the adaptive sliding mode control method and an optimal target slip assignment algorithm is proposed for maximizing the braking force. An adaptive law is formulated to estimate the braking force in real-time. The wheel slip controller is designed based on the Lyapunov stability theory considering the error bounds in estimating the braking force and the brake disk-pad friction coefficient. The target slip assignment algorithm searches for the optimal target slip value based on the estimated braking force. The performance of the proposed wheel slip control system is verified in HILS (Hardware-In-the-Loop Simulator) experiments and demonstrates the effectiveness of the wheel slip control in various road conditions.

Morphological Analysis of Wear Particles using Fractal Parameters

  • Cho, Y.S.;Park, H.S.
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.457-458
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    • 2002
  • The fractal dimension is the characteristics that can quantitatively define the irregularity in natural. It is useful in describing the morphology or various rubbed surface for hydraulic piston motor instead of the stylus profiling method. But fractal parameters had not constructed on the morphological characteristic or rubbed surface because of the insufficient knowledge about a conception of fractal dimension. In this study, for the purpose or applying fractal I parameters practically, we have suggested way to establish the morphological characteristic of rubbed surface with fractal parameters, and we carried out an experiment on the lubricant friction and wear by using Ball-ON-Disk type tester. Materials were the brass and the bronze which are used to slipper-pad in the hydraulic piston motor. We searched for fractal parameters or surface structure with the digital image processing, Surface fractal dimension can be determined by sum of intensity difference of surface pixel. Using the image processing and fractal parameters for rubbed surface in the friction and wear test, morphology of rubbed sur race can be effectively obtained by fractal dimensions.

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유압 서보실린더의 동합금 피스톤 헤드와 부시의 마멸특성에 관한 실험적 연구 (A Experimental Study on Wear Characteristics of Cu Alloy for Piston Head and Bush Material of Hydraulic Servo Cylinder)

  • 조연상;김영희;변상민;박흥식
    • Tribology and Lubricants
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    • 제25권5호
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    • pp.330-334
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    • 2009
  • Hydraulic servo cylinders have been used to control accurately a large machine in power plant. Especially, Piston head and bush of servo cylinder is assembled sleeve and piston head and bush made of Cu alloy and pad sealing part. A damages of sleeve and piston head, bush are caused by friction and wear. Thus, It is necessary to examine friction and wear characteristics of Cu alloys for the piston head and bush. In this study, to be reliable on the piston and cylinder parts, dry friction and wear experiments were carried out with Cu alloys of four kinds of AlBC, PBC, BC and BS using reciprocating friction tester of pin on disk type. From this study, the result was shown that the AlBC and PBC with alloy elements were excellent to resistance wear. As the sliding speed was increased, the wear loss of PBC decreased than another Cu alloy.