• 한국도로학회논문집
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• 제16권1호
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• pp.1-10
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• 2014

PURPOSES : This study aimed to evaluate the long-term performance of bonded concrete overlay in Korean Highway, and factors influencing the performances. METHODS : The evaluation for long-term performance of bonded concrete overlay is investigated based on the following study : i) The pavement distress of number of bonded concrete overlay sections in Korean highway are collected through field measurement, and PCI for each section is calculated. ii) Performance of LTPP data of bonded concrete overlay sections in U.S.A is analysed. And it is compared with bonded concrete overlay of Korean highway. iii) An analysis of the factors influencing to long-term performance of bonded concrete overlay is investigated. RESULTS : Performance analysis was confirmed that the overlay thickness was affecting significantly on the Bonded Concrete Overlay life. The comparison of LTPP data(U.S.A) and field measurement data(Korean) was showed. CONCLUSIONS : It was showed that the performance of Korean bonded concrete overlay is relatively lower than that of the bonded concrete overlay in U.S.A. The cause of lower performance can be explained by the lack of overlay thickness.

• 한국도로학회논문집
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• 제14권4호
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• pp.19-28
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• 2012

PURPOSES : Recently, the mechanistic-empirical overlay pavement design program that is linked with Korea Pavement Research Program (KPRP) has been developed. This paper focused on establishing the framework and developing the program for the asphalt overlay design over the existing asphalt concrete pavement. METHODS : The overlay pavement design program developed in this study was investigated to assess the sensitivity to various pavement conditions, such as the damage level and thickness of existing layers. In addition, the actual overlay design on currently performing pavement was carried out as a practical example. RESULTS : From the sensitivity analysis, it was found that the thickness and damage level of existing asphalt layer mostly affect the overlay design results. In addition, under the same condition, the overlay pavement would better perform in cold region. From the overlay design with the actual condition, it is noted that the overlay thickness varies depending on the given condition. CONCLUSIONS : Based on various evaluations, it was concluded that the overlay design program developed in this study is a reliable and reasonable tool to be used in the actual pavement design.

• 한국도로학회논문집
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• 제19권5호
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• pp.49-58
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• 2017

PURPOSES : The objective of this study is to develop a simple regression model in designing the asphalt concrete (AC) overlay thickness using the Mechanistic-empirical pavement design guide (MEPDG) program. METHODS : To establish the AC overlay design equation, multiple regression analyses were performed based on the synthetic database for AC thickness design, which was generated using the MEPDG program. The climate in Seoul city, a modified Hirsh model for determining dynamic modulus of asphalt material, and a new damaged master curve approach were used in this study. Meanwhile, the proposed rutting model developed in Seoul city was then used to calibrate the rutting model in the MEPDG program. The AC overlay design equation is a function of the total AC thickness, the ratio of AC overlay thickness and existing AC thickness, the ratio of existing AC modulus and AC overlay modulus, the subgrade condition, and the annual average daily truck traffic (AADTT). RESULTS : The regression model was verified by comparing the predicted AC thickness, the AADTT from the model and the MEPDG. The regression model shows a correlation coefficient of 0.98 in determining the AC thickness and 0.97 in determining AADTT. In addition, the data in Seoul city was used to validate the regression model. The result shows that correlation coefficient between the predicted and measured AADTT is 0.64. This indicates that the current model is more accuracy than the previous study which showed a correlation coefficient of 0.427. CONCLUSIONS:The high correlation coefficient values indicate that the regression equations can predict the AC thickness accurately.

• 산업기술연구
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• 제22권A호
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• pp.185-192
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• 2002

The performance of old and the new concrete construction depends upon bond strength between old and the new concrete. Current adhesive and strength measurement method ignores the effect of stress concentration from shape of specimens. Therefore, this research calculates stress concentration coefficient as the ratio of drilling depth to drilling diameter($h_s/D$), the ratio of overlay thickness to drilling diameter($h_0/D$), the ratio of steel disk thickness to drilling diameter(t/D), the ratio of overlay elastic modulus to substrate modulus($E_1/E_0$), the distance from core to corner border(L_$_{corner}$) and the distance between cores(L_$_{coic}$) vary. The finite element method is adapted to analysis The results from 'the F.E.M analysis are as follows. The stress concentration effects can be minimized when the ratio of drilling depth to drilling diameter($h_s/D$) is 0.20~0.25, the elastic modulus ratio($E_1/E_0$) is 06~1.0, and the ratio of steel disk thickness to drilling diameter(t/D) is 3.0. The overlay thickness, the distance from specimens to corner border(L_$_{corner}$), the distance between cores(L_$_{coic}$) almost do not affect to the stress concentration.

• 한국표면공학회지
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• 제18권3호
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• pp.105-115
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• 1985

Lead-tin-copper ternary alloy electrodeposition is conducted onto the inner bore surface of plain bearings as an overlay in order to investigate the effect of slot width, current density and fluoboric acid concentration on the uniformity of overlay. The thickness of overlay is analyzed by means of current distribution resulting from the overvoltage of plating bath and the apparent distance between cathode and anode. The result demonstrate that the uniformity of overlay is remarkably dependent of the slot size and current density, but has little bearing on the fluoboric acid concentration over 100g/L. This present study indicates that uniform overlay is obtainable within the tolerable thickness of ${\pm}2{\mu}m$ by using the slot width of 22mm. The surface morphology examination also shows the important role of concentration polarization of the micro-uniformity of overlay. The micro-uniformity has improved at the low concentration polarization which resulted from operating at the low current density and high fluoboric acid concentration. The surface morphology of deposits exhibits the vivid pyramid crystalline in the plating condition of low concentration polarizatio and all deposits have columnar structure parallel to the applied electric field regardless of the electroplating condition used.

• 한국도로학회논문집
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• 제17권6호
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• pp.1-9
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• 2015

PURPOSES : The objective of this study is to propose a quality control and quality assurance method for use during asphalt pavement construction using non-destructive methods, such as ground penetrating radar (GPR) and an infrared (IR) camera. METHODS : A 1.0 GHz air-coupled GPR system was used to measure the thickness and in situ density of asphalt concrete overlay during the placement and compaction of the asphalt layer in two test construction sections. The in situ density of the asphalt layer was estimated based on the dielectric constant of the asphalt concrete, which was measured as the ratio of the amplitude of the surface reflection of the asphalt mat to that of a metal plate. In addition, an IR camera was used to monitor the surface temperature of the asphalt mat to ensure its uniformity, for both conventional asphalt concrete and fiber-reinforced asphalt (FRA) concrete. RESULTS : From the GPR test, the measured in situ air void of the asphalt concrete overlay gradually decreased from 12.6% at placement to 8.1% after five roller passes for conventional asphalt concrete, and from 10.7% to 5.9% for the FRA concrete. The thickness of the asphalt concrete overlay was reduced from 7.0 cm to 6.0 cm for the conventional material, and from 9.2 cm to 6.4 cm for the FRA concrete. From the IR camera measurements, the temperature differences in the asphalt mat ranged from $10^{\circ}C$ to $30^{\circ}C$ in the two test sections. CONCLUSIONS : During asphalt concrete construction, GPR and IR tests can be applicable for monitoring the changes in in situ density, thickness, and temperature differences of the overlay, which are the most important factors for quality control. For easier and more reliable quality control of asphalt overlay construction, it is better to use the thickness measurement from the GPR.

• 한국도로학회논문집
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• 제15권2호
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• pp.47-55
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• 2013

PURPOSES : This study aimed to evaluate the feasibility of AASHTO86 design method for Bonded Concrete Overlay. METHODS : The Feasibility of AASHTO86 design method for Bonded Concrete Overlay is investigated based on the following study : i) Sensitivity analysis of designed service life of Bonded Concrete Overlay by major design input for AASHTO86 guide. ii) Comparison of actual Bonded Concrete Overlay life and predicted Bonded Concrete Overlay life by AASHTO86. iii) Finding the stress component influence the potential distress of Bonded Concrete Overlay based on 3-d FEM analysis. iv) Exploring the limitation of AASHTO86 in the aspect of design input. RESULTS : Sensitivity analysis showed that the condition of existing pavement significantly on the Bonded Concrete Overlay life. Also the overlay thickness affect the Bonded Concrete Overlay life. The comparison of actual Bonded Concrete Overlay life and predicted Bonded Concrete Overlay life showed relatively good agreement when the early distress sections are excluded in comparison. Bonding stress occurred at the interface may be larger than the bond strength used in the specification of Bonded Concrete Overlay construction. CONCLUSIONS : Bonded Concrete Overlay life predicted by the AASHTO86 may not be reliable. Number of points to improve the reliability in the design of Bonded Concrete Overlay are suggested in this study.

• Journal of Welding and Joining
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• 제19권5호
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• pp.506-511
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• 2001

Weld overlay has been developed to improve the property of material surface which is used in the severe environment. Weld overlay is the process which uses an arc heat and welds different composition of alloy on the substrate for the improvements of heat resistance and wear resistance. Weld overlay has a lot of advantages which are high hardness, good processing efficiency, easy controlling of layer thickness, good quality and low cost. In this study, weld overlay was performed by MAG welding on the base metal(SS400) with filler metal which contain composite powders(Cr+C+Mn+Mo+NbC) and solid wire(JIS-YGW11). Characterization of hardness and wear resistance were analyzed by EDS, EPMA, XRD and observations of microstructure were performed to investigate characteristics of overlays. The experimental results of overlaid specimens manufactured with Cr+C+Mn+Mo+NbC powders were obtained as fellows. ${\alpha}-phase$, M(Fe, Cr)3C and NbC of overlays were increased with decreasing the wire feed rates and increasing powder feed rates. Also the hardness of overlays were increased and the specific wear were decreased.

• 콘크리트학회지
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• 제9권3호
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• pp.157-166
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• 1997

본 연구에서는 대기 습도변화에 의한 콘크리트 보수체(기층 콘크리트/보수 모르터)의 파괴현상을 조사하기 위해서 보수체내의 비정상적인 습도분포 및 습도응력을 계산하였다. 이러한 계산은 시멘트 모르터로 보수된 접촉면이 없는 보수체에서 보수층 두께(Do=05-2.5cm)와 보수 작업전 기층 콘크리트 표면의 습윤처리 시간(tc=1-5days) 및 대기습도(Ho=50~80%)를 주요변수로 하여 수행되었다. 계산 및 조사 결과에 의하면 접합면의 응력이 압축상태를 유지하기 위해서는 각 대기 습도마다 일정값 이상의 보수층 두께와 습윤처리 시간이 필요함을 알 수 있다.

• 콘크리트학회논문집
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• 제13권5호
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• pp.491-498
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• 2001

본 연구에서는 강우와 같은 열 충격으로 보수체의 손상(표면 균열, 경계면 파괴)을 유발하는 표면 인장 응력과 기층과 보수층 경계면의 연직 인장 응력 및 진단 응력이 해석적으로 조사되었다. 응력 계산 시에는 사용 재료의 비선형 응력-변형률 곡선이 사용되었고, 특히 변형률 경화, 변형률 연화 특성이 고려되었다. 응력 계산은 보수층의 두께와 보수 재료를 변수로 하여 강우 강도별로 조사되었다. 강우 초기의 보수체의 온도는 하절기에 55$^{\circ}C$까지 가열됐다고 가정하였고, 강우 온도는 1$0^{\circ}C$로 결정하였다. 강우 빈도 1년 1회, 강우 지속 시간 10분, 60분의 강우 하중으로 응력을 계산한 결과, 보수체 표면에서는 실제 균열은 발생치 않고, 단지 변형률 연화 단계의 가상 균열만 형성되었다. 한편 경계면에서는 부착 전단 파괴는 발생치 않았으며, 연직 인장 파괴를 유발하는 음력이 일정한 강우 강도 및 보수 재료에서 보수층의 두께(do)가 클수록 증가하는 것으로 나타나, 경계면의 연직 인장 응력이 보수체의 안전성에 주요한 변수임을 알 수 있었다. 따라서 강우시 경계면의 파괴 예방을 위해 보수 재료의 성질 및 보수층의 두께를 결정할 수 있는 연직 인장 음력의 예측식을 제안하였다.