• Title/Summary/Keyword: overhaul

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Feeder Pipe Inspection Robot with an Inch-Worm Mechanism Using Pneumatic Actuators

  • Choi, Chang-Hwan;Jung, Seung-Ho;Kim, Seung-Ho
    • International Journal of Control, Automation, and Systems
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    • v.4 no.1
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    • pp.87-95
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    • 2006
  • The outlet feeder pipe thinning in a PHWR (Pressurized Heavy Water Reactor) is caused by a high pressure steam flow inside the pipe, which is a well known degradation mechanism called a FAC (Flow Assisted Corrosion). In order to monitor the degradation, the thickness of the outlet bends close to the exit of the pressure tube should be measured and analyzed at every official overhaul. This paper describes a mobile feeder pipe inspection robot that can minimize the irradiation dose to human workers by automating the measurement process. The robot can move by itself on the feeder pipe by using an inch worm mechanism, which is constructed by two gripper bodies that can fix the robot body on to the pipe, one extendable and contractible actuator, and a rotation actuator connected to the two gripper bodies to move forward and backward, and to rotate in a circumferential direction.

Pipe Inspection Robot Using an Inch-Worm Mechanism with Embedded Pneumatic Actuators

  • Choi, Chang-Hwan;Jung, Seung-Ho;Kim, Seung-Ho
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.346-351
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    • 2005
  • The outlet feeder pipe thinning in a PHWR (Pressurized Heavy Water Reactor) is caused by high pressure steam flow inside the pipe, which is a well known degradation mechanism called FAC (Flow Assisted Corrosion). In order to monitor the degradation, the thickness of the outlet bends closed to the exit of the pressure tube should be measured and analyzed at every official overhaul. This paper develops a mobile feeder pipe inspection robot that can minimize the irradiation dose of human workers by automating the measurement process. The robot can move by itself on the feeder pipe by using an inch worm mechanism, which is constructed by two gripper bodies that can fix the robot body on the pipe, one extendable and contractable actuator, and a rotation actuator connected the two gripper bodies to move forward and backward, and to rotate in the circumferential direction

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Optimal Replacement Policies for the Availability of a Repairable System (수리 가능한 시스템의 가용도를 위한 최적 교체정책)

  • Cha, Ji-Hwan
    • Journal of Applied Reliability
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    • v.5 no.3
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    • pp.373-379
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    • 2005
  • In many cases, it is more practical and economical to repair a system than to replace the whole system or to perform a complete overhaul when the system fails. Two basic replacement policies were proposed by Barlow and Hunter(1960) and Morimura (1970), in which the minimal repair times are identically distributed. But, as Lam(1988) pointed out, in many cases of deteriorating system, in view of ageing and cumulative wear, the repair time will tend to be longer and longer. In this note, the two basic replacement policies are considered for a repairable system with linearly increasing repair times. Optimal policies, which maximize the steady state availability of the system, are obtained for the Weibull failure rate case.

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A NUMERICAL INVESTIGATION ON THE INTERNAL FLOW CHARACTERISTICS IN TURBINE NOZZLE BY VARIATION OF ITS FLOW AREA (목 면적 변화에 따른 터빈노즐 내부 유동 특성에 관한 수치적 조사)

  • Kim, Y.C.;Kang, W.T.;Shin, B.R.
    • 한국전산유체공학회:학술대회논문집
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    • 2010.05a
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    • pp.584-585
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    • 2010
  • A numerical simulation was performed to investigate the internal flow characteristics in gas turbine nozzle by the variation of flow area of the nozzle. In general the area of turbine nozzle is chosen by the most substantial factor on performance improvement of turbine at the first stage. In the performances test through CFD analysis for three types of nozzle with conventional, enlarged and reduced area, reduced one with effective flow area (EFA) was the most efficient. That is the minimum effective value within EFA limit defined by the manual of technical order had a good performance. It is useful to avoid the low power problem in the test of performance after maintenance and overhaul of turbine engine.

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Contact Stress of Slewing Ring Bearing with External Pinwheel Gear Set (핀 휠을 구비한 외륜형 선회베어링의 면압강도)

  • Kwon, Soon-man
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.2
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    • pp.231-237
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    • 2015
  • The pin-gear drive is a special form of fixed-axle gear mechanism. A large wheel with cylindrical pin teeth is called a pinwheel. As pinwheels are rounded, they have a simple structure, easy processing, low cost, and easy overhaul compared with general gears. They are also suitable for low-speed, heavy-duty mechanical transmission and for occasions with more dust, poor lubrication, etc. This paper introduces a novel slewing ring bearing with an external pinwheel gear set (e-PGS). First, we consider the exact cam pinion profile of the e-PGS with the introduction of a profile shift. Then, the contact stresses are investigated to determine the characteristics of the surface fatigue by varying the shape design parameters. The results show that the contact stresses of the e-PGS can be lowered significantly by increasing the profile shift coefficient.

Simulation Analysis of the Train Overhaul Maintenance Capacity for Rolling Stock Depot (열차 차량기지의 중정비 검수 용량 시뮬레이션 분석)

  • Jeon, Byoung-Hack;Lee, Won-Young;Jang, Seong-Young;Yoo, Jae-Kyun
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1481-1498
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    • 2007
  • As railroad industry face the new Renaissance era, effective and efficient maintenance methods for rolling stock operation are required with advanced railroad technology. All kinds of railroad systems such as high speed long distance train, metropolitan mass transit and light rail require systematic maintenance technology in order to maintain the safe railroad operation. Simulation models for detailed operations of the sample maintenance center are developed. In this study, standard maintenance procedures, layout, equipments and number of workers of Siheung Metropolitan Railroad Maintenance Rolling Stock Depot are considered. The proposed simulation models are developed using simulation package ARENA. Three simulation analysis using the developed simulation model are done. First, the bottleneck operation is identified. Second, the relationship between maintenance center size, number of workers and cycle time is analyzed. Lastly, the scheduling performances between PERT/CPM and Critical Chain Project Management(CCPM) are compared.

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A Study on the Trends of the FAA's NextGen (FAA의 차세대 항공운항(NexGen) 동향)

  • Kim, You gwang
    • Journal of Aerospace System Engineering
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    • v.6 no.3
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    • pp.19-23
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    • 2012
  • "The FAA's Next Generation Air Transportation System" is a comprehensive overhaul of U.S National Airspace System to make air travel more convenient and dependable, while ensuring the flight is as safe, secure and hassle-free as possible. At its most basic level, NextGen represents an evolution from a ground-based system of air traffic control to a satellite-based system of air traffic management. This evolution is vital to meeting future demand, and to avoiding gridlock in the sky and at U.S airports. NextGen will open worldwide's skies to continued growth and increased safety while reducing aviation's environmental impact.

A study on the overhaul method for a Tandem type EDG on Nuclear Power Plant (원자력발전소 Tandem 형 비상디젤발전기의 최적 정비 방안 연구)

  • Han, Sung-Heum;Lim, Woo-Sang;Ha, Che-Wung
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.2036-2037
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    • 2008
  • An Emergency Diesel Generator (EDG) manufactured by a French company Wartsila SACM, is a tandem type engine, consisted of two 10 cylindered diesel engines on each side. Manual provided by the manufacturer states that engine bearing requires inspection every 15 years. However, it is difficult for an inspector to access through a manhole located in the lower compartment of engine. Furthermore, during a routine or scheduled maintenance, it is not possible to disassemble main engine bearing and crank shaft, and perform inspection. Two methodologies are suggested here to resolve the problem. One method is to lift the engine and partially perform the maintenance service, and the other method is to disassemble the engine completely and to perform maintenance service by the manufacturer. Pros and cons of two methodologies were thoroughly compared.

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Design of a Partial Inter-tube Lancing System actuated by hydraulic power for type F model Steam Generator in Nuclear Power Plant (수압구동 전열관다발 부분 삽입형 증기발생기 세정장비 설계)

  • Kim, S.T.;Jeong, T.W.
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1132-1135
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    • 2008
  • The sludge grown up in steam generators of nuclear power plants shortens the life-cycle of steam generators and reduces the output of power plants. So KHNP(Korea Hydro and Nuclear Power), the only nuclear power utility in Korea, removes it periodically using a steam generator lancing system during the outage of plants for an overhaul. KEPRI(Korea Electric Power Research Institute) has developed lancing systems with high pressured water nozzle for steam generators of nuclear power plants since 2001. In this paper, the design of a partial inter-tube lancing system for model F type steam generators will be described. The system is actuated without a DC motor inner steam generators because the motors in a steam generator make a trouble from high intensity of radioactivity as a break down.

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Hydrographic Model Test on Prevention against Vortex Occurrence for Vertical Bulb Turbine

  • Yamato, Shoichi;Nakamura, Shogo;Furukawa, Akinori
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.4
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    • pp.418-425
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    • 2009
  • A vertical bulb turbine unit with elbow type draft tube has been developed due to avoidance of complicated assembling and long standstill period at overhaul in comparison with conventional horizontal bulb turbine unit. Before designing the prototype vertical bulb unit, a hydrographic model test was carried out to establish the ideal design concept for this innovative generating unit. Froude similarity is not available for vortex occurrence. Consequently, an intake structure without air entraining vortices under all the flow conditions is developed, and it is confirmed that the surge wave at load rejection is not affected harmful influence for other constructions.