• 대한기계학회논문집A
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• 제31권10호
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• pp.1025-1030
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• 2007

Three kinds of metallic sandwich panels with quasi-Kagome truss cores have been analyzed on their mechanical behaviors subjected to bending load. According to the results of previous work on the optimal design, they were designed to have similarly high strength per weight with the identical overall sizes, i.e., the total length, the width, the core height. Differences were in the face sheet thickness and/or the thickness of the metal sheet from which the core was fabricated through expanding and bending processes. Under the bending load, they performed well as designed, as far as the maximum load is concerned. However, after the maximum load, the load-displacement curves were different each other depending on the slenderness ratio of the truss elements composing the quasi-Kagome truss cores and the face sheet thickness. Namely, the slenderness ratio and the face sheet thickness governed stability of the elastic and plastic buckling. Therefore, if energy absorption characteristics or structural stability as well as the maximum load capacity are to be achieved, the sandwich panel with thick truss members and thick face sheet should be selected.

• 한국기계가공학회지
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• 제9권2호
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• pp.60-65
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• 2010

Injection molding process is one of the popular manufacturing methods to produce plastic parts with high efficiency and low cost. The tub-drum for drum type washer is made by an insert injection molding process with aluminum alloy insert of windmill type and has a big and complex structure consisted of many ribs to sustain the strength. In this paper, the volumetric shrinkages of rib part and bottom part surrounded by a windmill type insert are analyzed according to the vertical and circumferential direction of tub-drum. Volumetric shrinkage and its difference according to the height or radius of tub drum inform the designer to reduce the warpage of tub drum, and the optimal design of tub drum can be done from the those results. The change of volumetric shrinkage according to packing pressure is also analyzed. It is very important to analyze the volumetric shrinkage of tub drum because it generates the wearing phenomena at the rotating part connected to an aluminum alloy insert due to the warpage of tub drum.

• 소성∙가공
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• 제13권4호
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• pp.342-349
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• 2004

The form-joining process (or clinching) uses a set of die and punch to impose the plastic deformation-induced geometric constraint on a sheet metal pair. The joining strength from the process ranges 50-70 percent of that of the resistance spot welding. In this paper, a new form-joining process with the aid of an adhesive is proposed in which an epoxy adhesive is applied to a sheet metal pair, and before it cures the pair is clinched to cause the geometric constraint in the form of a protrusion. In order to reduce the forming load and the height of protrusions, a new die and punch set with a very small clearance is devised to reduce the depth of drawing and the forming load. Taguchi method is employed to find the optimal values of design parameters. To implement each case of the orthogonal array, the finite element method is used. The experiments show that in the tensile-shear test, the bonding strength of the new form-joining process with an epoxy adhesive is approximately the same as that of the resistance spot welding; and in comparison with the other two form-joining processes with an epoxy adhesive, the height of protrusions is reduced by more than 65 percent and the forming load by 50 percent.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.127-131
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• 2006

There are being a lot of studies for achievement of high speed Dehydration, high-strength and Lightweight of washing machine in the latest washing machine business. It is essential that Press-joining Strength of Spin Drum Seaming division is improved .to attain that target. Generally, we are using Mechanical press-joining by Seaming and T.I.G (Tungsten Inert Gas) welding among part joint method. Mechanical press-joining method that is mainly using for Stainless Steel (STS430) Drum have lots of merit that consumption of energy is low more than welding and production costs cut down and generation of the corrosion is solved by removing weld zone defect and materials having different properties are enable to join without special equipment. But, it is difficult to realize joint strength required at high speed operation because joint strength of mechanical press-joining method is low remarkably in comparison with welding. Also, there are a lot of analysis difficulties and very limited research is under way due to the dynamic factor such as multistage plastic working, elastic recovery, residual stress etc. The results of this study show optimal joining condition for mechanical press-joining by performing lots of tensile joining strength test with various specimen under multi-change of important design factor such as seaming width, bead area and bead depth etc.

• 한국해양공학회:학술대회논문집
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• 한국해양공학회 2000년도 춘계학술대회 논문집
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• pp.195-204
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• 2000

In this paper a complicated structural behavior in collision and its effect of energy translation to the collision bulkhead was examined through a methodology of the numerical simulation to obtain a ideal bow construction and a location of collision bulkhead against head on collision. In the present the bow structure is normally designed in consideration of its specific structural arrangements and internal and external loads in these area such as hydrostatic and dynamic pressure, wave impact and bottom slamming in accordance with the Classification rules, and the specific location of collision bulkhead by SOLAS requirement. By these studies the behavior of the bow collapse due to collision was synthetically evaluated for the different size of tankers and its operational speed limits, and by the result of these simulation it provides the optimal design concept for the low construction to prevent the subsequent plastic deformation onto or near to the collision bulkhead boundary and to determine the rational location of collision bulkhead.

• 한국기계가공학회지
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• 제17권4호
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• pp.169-176
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• 2018

Removal of angular deformation induced during the welding of butt joints in thick steel plates needs expert skill and is costly. To reduce deformation, proper joint designs are studied with a prediction of deformation prior to welding. However, as the thickness of a plate increases, a predictive analysis of the welding process is more difficult, especially if there is an increase in the number of welding passes in the joint. In this study, a numerical model with the finite element method (FEM) was developed to analyze the angular deformation in the multi-pass welding of butt joints of plates made of AH32 steel that had a thickness of up to 100 mm. A series of numerical simulations were then performed based on the developed model to predict the deformations for thick plates. With the results obtained by the analyses, this study suggested optimal X-shape grooves for the butt joints of thick plates to minimize the angular deformation. As the thickness of the plate increased to 100 mm, the ratio of the depth of the front-side groove to that of the back-side groove should be gradually increased to nearly 1:3.

• 한국기계가공학회지
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• 제18권8호
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• pp.51-59
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• 2019

Flow forming is an eco-friendly and high-efficiency plastic deformation process with fewer chips during a process which is specifically used to manufacture seamless tubular products like tire wheels, rocket motor cases etc. On the development of mortar barrel using Inconel718 tube, some flow formed products had dimensional errors on their thickness. In this study, our purpose is to optimize the process conditions with the smallest dimensional error. In order to find an optimum process condition, 2D axisymmetric FEM simulation analyses with Taguchi method were conducted. Geometric variables (attack angle, flatting angle, roller nose radius) and operating parameters (depth of forming, feed rate) are considered as control factors. Forward flow forming with single roller was first analyzed to determine the effective factors using AFDEX software and attack angle of the roller was identified as the most influential factor. Also, the nose radius of the rollers was confirmed as a significant factor in multi-rollers flow forming system. The effect of rollers offset values are also studied and finally, we proposed optimal conditions to improve the accuracy of flow forming process with Inconel718 tube for mortar barrel manufacturing.

• 한국철도학회논문집
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• 제18권3호
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• pp.241-251
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• 2015

유도상 아스팔트 콘크리트 궤도(이하, 유도상 AC궤도)는 아스팔트 콘크리트 노반(이하, AC노반)의 존재에 의해 유도상 궤도에 비해 열차하중 분산효과에 의한 강화노반 두께 감소가 가능하며 누적 소성 변위도 작을 뿐만 아니라 유지관리 측면에서도 유리한 궤도 구조이기 때문에 국외에서 적용 사례가 증가하고 있다. 그러므로 유도상 AC궤도의 국내 도입을 검토하기 위해 선행 연구를 통해 수행한 AC노반 유무에 따른 거동 특성을 분석하여 현재 설계기준에 명시된 유도상 궤도의 단면과 유사한 성능을 보이는 유도상 AC궤도의 단면을 분석한 바 있으며, 실대형 정 동적 열차하중 재하 실험 결과와의 비교를 통해 해석 결과의 신뢰성을 검증하였다. 본 연구에서는 선행 연구를 바탕으로 AC노반의 두께를 일정하게 하고 강화노반 두께를 변화시켰을 때에 획득된 AC노반 하면에서의 변형률을 이용하여 설계 수명을 산정하였고 각각의 단면에 대한 확률론적 LCC분석을 통해 기대 설계 수명을 만족하면서 기존 유도상 궤도와 비교하여 동등 또는 동등이상의 성능을 갖는 유도상 AC궤도의 설계 단면을 제시하였다.

• 한국전산구조공학회논문집
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• 제33권6호
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• pp.419-426
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• 2020

본 연구에서는 철골편심가새골조 시스템을 대상으로 다목적최적화기법을 통해 설계를 수행하고 그 결과를 분석하였다. 최적화 설계를 위해 유전 알고리즘의 일종인 NSGA-II를 활용하였다. 여기서, 목적함수는 이율배반적 관계를 갖는 구조물량과 층간변위로 하여 최소화되고, 제약조건에는 구조기준에서 요구하는 내력비, 링크의 회전각 등을 포함하였다. 제약조건은 최적화 알고리즘 내에서 각 항목을 위반할수록 목적함수 값을 크게 증가시키는 벌금함수의 형태를 가지고 있다. 설계기준에서 EBF 시스템의 설계규정은 링크 부재만 항복이 허용되며 나머지 부재는 링크 항복 시 발생되는 부재력을 탄성상태에서 견디도록 의도한 역량설계법에 기초한다. 그러나 최적화를 통해 도출된 결과 중 일부는 구조기준의 설계조항은 만족하지만 특정층 링크에 소성변형이 집중되어 연약층을 형성함으로써 기준에서 의도하는 역량설계의 원칙을 위배하는 결과가 나타났다. 이를 해결하기 위해 모든 링크의 전단 초과강도계수 중 최대값이 최소값의 1.25배를 넘지 않도록 하는 제약식을 추가하였다. 새로운 제약식을 추가한 경우 모든 최적해는 설계기준과 역량설계의 원칙을 준수하는 것으로 나타났다. 모든 설계안에서 보 경간에 대한 링크의 길이비는 전단링크의 범주에 해당하는 10% ~ 14%였다. 전체적으로 설계안들은 링크의 초과강도 계수비가 가장 지배적인 제약으로 작용하였으며, 구조기준의 요구사항 중 층간변위와 내력비 등의 항목에서 허용치에 비해 매우 보수적으로 설계되었다.

• 한국결정성장학회지
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• 제33권6호
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• pp.216-225
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• 2023

본 연구에서는 냉간 헤딩 공정에서 성형하중과 펀치 금형의 마모 감소를 통한 펀치 수명 증대를 위해 헤딩용 펀치 형상 최적설계를 수행하였다. 기존 생산에 사용되는 냉간 헤딩 펀치와 성형공정에 대한 유한요소해석 시뮬레이션을 통해 성형하중과 유동 특성 분석, 펀치금형에 집중되는 유효응력 및 마모량에 대하여 분석하였으며, 이를 통해 금형 마모와 밀접한 주요 설계인자를 확인하였다. 펀치금형의 최적설계 변수로서는 펀치 금형 포인트각(Point angle), 에지 반경값(Corner radius), 펀치소재재종(die material type), 마찰계수(friction coefficient) 등의 4가지 변수를 대상으로 4인자 3수준 인자 및 변수 수준을 설정하고, 성형해석 시뮬레이션과 다구찌법을 활용하여 설계인자별 영향도를 분석하여 최적의 최적설계 인자를 결정하였다. 본 연구를 통해 얻어진 최적설계변수를 적용하여 냉간 헤딩용 펀치 최적설계 시뮬레이션 결과, 각 펀치에 발생하는 최대유효응력은 최대 8.9 % 감소 효과를, 최대 펀치 마모 깊이는 37 % 감소 효과를, 성형하중은 평균 20% 수준 의 감소효과를 얻을 수 있었다. 현재, 소성 성형제품군이 적용되는 자동차, 건설 플랜트사에서 요구되는 고품질에 대응하면서도 적정 제조원가 절감을 위한 성형성 개선을 위한 성형공정개발 및 금형설계의 최적화가 지속적으로 필요하며, 향후 연구 결과를 현업에 적용하여 제품 성형성 개선 및 금형수명 증대 관리를 위한 기술자료로 활용하고자 한다.