• Title/Summary/Keyword: optimal packing

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Removal of Nitrate Nitrogen for Batch Reactor by ZVI Bipolar Packed Bed Electrolytic Cell (영가철 충진 회분식 복극전해조에 의한 질산성 질소 제거)

  • Jeong, Joo Young;Park, Jeong Ho;Choi, Won Ho;Park, Joo Yang
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.2B
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    • pp.187-192
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    • 2011
  • Nitrate nitrogen is common contaminant in groundwater aquifers, its concentration is regulated many countries below 10 mg/L as N (As per WHO standards) in drinking water. An attempt was made to get optimal results for the treatment of nitrate nitrogen in groundwater by conducting various experiments by changing the experimental conditions for ZVI bipolar packed bed electrolytic cell. From the experimental results it is evident that the nitrate nitrogen removal is more effective when the reactor conditions are maintained in acidic range but when the acidic environment changes to alkaline due to the hydroxide formed during the process of ammonia nitrogen there by increasing the pH reducing the hydrogen ions required for reduction which leads to low effectiveness of the system. In the ZVI bipolar packed bed electrolytic cell, the packing ratio of 0.5~1:1 was found to be most effective for the treatment of nitrate nitrogen because ZVI particles are isolated and individual particle act like small electrode with low packing ratio. It is seen that formation of precipitate and acceleration of clogging incrementally for packing ratio more than 2:1, decreasing the nitrate nitrogen removal rate. When the voltage is increased it is seen that kinetics and current also increases but at the same time more electric power is consumed. In this experiment, the optimum voltage was determined to be 50V. At that time, nitrate nitrogen was removed by 94.9%.

A Study on the Injection Molding Analysis of the Metal Powder Material (금속분말재료의 사출 성형해석에 관한 연구)

  • Ro, Chan-Seung;Park, Jong-Nam;Jung, Han-Byul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.10
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    • pp.42-47
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    • 2017
  • In this study,we conducted an injection molding analysis of metal powder materials for the development of flanges, which are necessary adapters for optical communication. The metal powder injection molding process is a technique for producing an injection molded article having a complicated shape by mixing ceramic or stainless powder and binders. It is used to produce products which require complex processing technology or for which the productivity is low. The purpose of this study is to minimize the manufacturing processing of products which are manufactured through existing mechanical processing procedures. For the injection molding analysis, we mixed stainless STS316 metal powder with binders at a ratio of 6 to 4 to make molding materials consisting of granular pellets. Then, three-dimensional modeling and meshing were carried out to obtain the optimal injection molding analysis conditions(molding temperature, melting temperature, injection time, injection temperature, injection pressure, packing time and cooling time). As a result of the analysis, it was discovered that the inlet became available 13.29 seconds after the first injection. Also, as the flowing and packing in the melt through the sprue, runner and gate were stable, it is expected that good molds can be manufactured.

Optimization of Gate and Process Design Factors for Injection Molding of Automotive Door Cover Housing (자동차 도어용 커버 하우징의 사출성형을 위한 게이트 및 공정 설계인자의 최적화)

  • Yu, Man-Jun;Park, Jong-Cheon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.7
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    • pp.84-90
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    • 2022
  • The purpose of the cover housing component of a car door is to protect the terminals of the plug housing that connects the electric control unit on the door side to the car body. Therefore, for a smooth assembly with the plug housing and to prevent contaminants from penetrating into the gaps that occur after assembly, the warpage of the cover housing should be minimized. In this study, to minimize the warpage of the cover housing, optimization was performed for design factors related to the mold and processes based on the injection molding simulation. These design factors include gate location, gate diameter, injection time, resin temperature, mold temperature, and packing pressure. To optimize the design factors, Taguchi's approach to the design of experiments was adopted. The optimal combination of the design factors and levels that minimize warpage was predicted through L18-orthogonal array experiments and main effects analysis. Moreover, the warpage under the optimal design was estimated by the additive model, and it was confirmed through the simulation experiment that the estimated result was quite consistent with the experimental result. Additionally, it was found that the warpage under the optimal design was significantly improved compared to both the warpage under the initial design and the best warpage among the orthogonal array experimental results, which numerically decreased by 36.9% and 23.4%, respectively.

Optimal Operational Plan of AGV and AMR in Fulfillment Centers using Simulation (시뮬레이션 기반 풀필먼트센터 최적 AGV 및 AMR 운영 계획 수립)

  • JunHyuk Choi;KwangSup Shin
    • The Journal of Bigdata
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    • v.6 no.2
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    • pp.17-28
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    • 2021
  • Current development of technologies related to 4th industrial revolution and the pandemic of COVID-19 lead the rapid expansion of e-marketplace. The level of competition among several companies gets increased by introducing different strategies. To cope with the current change in the market and satisfy the customers who request the better delivery service, the new concept, fulfillment, has been introduced. It makes the leadtime of process from order picking to delivery reduced and the efficiency improved. Still, the efficiency of operation in fulfillment centers constrains the service level of the entire delivery process. In order to solve this problem, several different approaches for demand forecasting and coordinating supplies using Bigdata, IoT and AI, which there exists the trivial limitations. Because it requires the most lead time for operation and leads the inefficiency the process from picking to packing the ordered items, the logistics service providers should try to automate this procedure. In this research, it has been proposed to develop the efficient plans to automate the process to move the ordered items from the location where it stores to stage for packing using AGV and AMR. The efficiency of automated devices depends on the number of items and total number of devices based on the demand. Therefore, the result of simulation based on several different scenarios has been analyzed. From the result of simulation, it is possible to identify the several factors which should be concerned for introducing the automated devices in the fulfillment centers. Also, it can be referred to make the optimal decisions based on the efficiency metrics.

Optimal Design of the Safety Valve by Response Surface Method (반응표면법을 이용한 안전밸브의 최적화)

  • Lee, Sang-Woo;Shin, Dae-Young;Byun, Cheol-Woong
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.5
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    • pp.551-556
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    • 2007
  • High pressure storage of the agent gas in fire suppression system was composed of tank, main valve and safety valve, which prevents the fracture of the high pressure storage. The safety valve has circular thin plate as fracture plate that was destroyed over fracture pressure. When inner pressure of the storage is reached the fracture pressure, the safety valve discharges gas and degrades simultaneously the inner pressure of the storage. There are design variables such as flow path diameter, inner diameter of the plastic packing ring, thickness of plate and fillet radius. In this variables, thickness of plate is set to be a value of 0.2mm. The main effect of variables on the inner pressure, has been decided using factorial design and statistical analysis. Therefore, the relation of variables are expressed by regression equation. It is disclosed results that the difference of fracture pressures between the equation and experiment has $2{\sim}5%$. Finally, using response surface method, the optimal design of the safety valve could be decided with safety pressure of 25MPa, where the fracture occurs on circular thin plate.

Determination of Molding Conditions of Double-Shot Injection Mold for the Computer Mouse via Three-Dimensional Injection Molding Analysis (3 차원 사출성형 해석을 통한 컴퓨터 마우스 제작용 이중사출성형 금형의 공정조건 결정)

  • Ahn, Dong-Gyu;Park, Min-Woo;Park, Jeong-Woo;Kim, Hyung-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.12
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    • pp.1619-1625
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    • 2011
  • The objective of this study determine the molding conditions of a double-shot injection mold for fabricating a computer mouse using different materials, by performing three-dimensional injection molding analysis. In order to select the optical injection molding conditions, the effects of the injection time, the maximum injection pressure, the effect of packing time on the injection molding characteristics, and the product qualities were quantitatively examined. From the results of the injection molding analysis, the optimal injection molding conditions of the double-shot injection mold, which leads the molded product to the minimized shrinkage and deflection, were estimated. The results of the injection molding experiments, showed that an appropriate computer mouse can be fabricated using different materials when the identified optimal injection molding conditions are adopted.

A Study on the Optimization of the Dimensional Deviation due to the Shortening of the Cycle Time for Rear Cover of Mobile Phone (휴대폰 후면 커버의 공정시간 단축에 따른 치수 편차의 최적화에 관한 연구)

  • Kim, Joo-Kwon;Kim, Jong-Sun;Lee, Jun-Han;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.6
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    • pp.117-124
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    • 2017
  • In this study, we investigated the optimization of process conditions by using the Six Sigma process, design of experiment (DOE) method and response surface method (RSM) to resolve dimensional deviation and appearance problems arising from the shortened process time of the mobile phone rear cover. The analysis of the trivial many was performed by 2-sample T-test and cooling time, and mold temperature and packing pressure were selected as the vital fews affecting the overall width of the product. The optimal conditions of the process were then studied using the DOE and the RSM. We analyzed the improvement effects by applying the selected optimal conditions to the production process and the results showed that the difference between the mean value and target value of the overall width stood at 0.01 mm, an improvement of 88.89% compared to current process that fell within the range of standard dimension. The short-term process capability stood at $4.77{\sigma}$, which implied an excellent technology level despite a decrease by $0.22{\sigma}$ compared to the current process. The difference in process capability decreased by $2.44{\sigma}$ to $0.41{\sigma}$, showing a significant improvement in management capability. Ultimately, the process time of the product was shortened from 18.3 seconds in the current process to 13.65 seconds, resulting in a 34.07% improvement in production yield.

Bin Packing-Exchange Algorithm for 3-Partition Problem (3-분할 문제의 상자 채우기-교환 알고리즘)

  • Lee, Sang-Un
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.22 no.4
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    • pp.95-102
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    • 2022
  • This paper proposed a linear time algorithm for a three-partition problem(TPP) in which a polynomial time algorithm is not known as NP-complete. This paper proposes a backtracking method that improves the problems of not being able to obtain a solution of the MM method using the sum of max-min values and third numbers, which are known polynomial algorithms in the past. In addition, the problem of MM applying the backtracking method was improved. The proposed algorithm partition the descending ordered set S into three and assigned to the forward, backward, and best-fit allocation method with maximum margin, and found an optimal solution for 50.00%, which is 5 out of 10 data in initial allocation phase. The remaining five data also showed performance to find the optimal solution by exchanging numbers between surplus boxes and shortage boxes at least once and up to seven times. The proposed algorithm that performs simple allocation and exchange optimization with less O(k) linear time performance complexity than the three-partition m=n/3 data, and it was shown that there could be a polynomial time algorithm in which TPP is a P-problem, not NP-complete.

On-demand Allocation of Multiple Mutual-compensating Resources in Wireless Downlinks: a Multi-server Case

  • Han, Han;Xu, Yuhua;Huang, Qinfei
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.9 no.3
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    • pp.921-940
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    • 2015
  • In this paper, we investigate the multi-resource allocation problem, a unique feature of which is that the multiple resources can compensate each other while achieving the desired system performance. In particular, power and time allocations are jointly optimized with the target of energy efficiency under the resource-limited constraints. Different from previous studies on the power-time tradeoff, we consider a multi-server case where the concurrent serving users are quantitatively restricted. Therefore user selection is investigated accompanying the resource allocation, making the power-time tradeoff occur not only between the users in the same server but also in different servers. The complex multivariate optimization problem can be modeled as a variant of 2-Dimension Bin Packing Problem (V2D-BPP), which is a joint non-linear and integer programming problem. Though we use state decomposition model to transform it into a convex optimization problem, the variables are still coupled. Therefore, we propose an Iterative Dual Optimization (IDO) algorithm to obtain its optimal solution. Simulations show that the joint multi-resource allocation algorithm outperforms two existing non-joint algorithms from the perspective of energy efficiency.

Effects of force fields for refining protein NMR structures with atomistic force fields and generalized-Born implicit solvent model

  • Jee, Jun-Goo
    • Journal of the Korean Magnetic Resonance Society
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    • v.18 no.1
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    • pp.24-29
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    • 2014
  • Atomistic molecular dynamics (MD) simulation has become mature enabling close approximation of the real behaviors of biomolecules. In biomolecular NMR field, atomistic MD simulation coupled with generalized implicit solvent model (GBIS) has contributed to improving the qualities of NMR structures in the refinement stage with experimental restraints. Here all-atom force fields play important roles in defining the optimal positions between atoms and angles, resulting in more precise and accurate structures. Despite successful applications in refining NMR structure, however, the research that has studied the influence of force fields in GBIS is limited. In this study, we compared the qualities of NMR structures of two model proteins, ubiquitin and GB1, under a series of AMBER force fields-ff99SB, ff99SB-ILDN, ff99SB-NMR, ff12SB, and ff13-with experimental restraints. The root mean square deviations of backbone atoms and packing scores that reflect the apparent structural qualities were almost indistinguishable except ff13. Qualitative comparison of parameters, however, indicates that ff99SB-ILDN is more recommendable, at least in the cases of ubiquitin and GB1.