• Title/Summary/Keyword: optimal packing

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Development of Pilot-Scale Scrubber for Simultaneous Removal of $SO_2/NO$

  • Jung, Seung-Ho;Jeong, Gwi-Taek;Lee, Gwang-Yeon;Park, Don-Hee;Cha, Jin-Myeong
    • 한국생물공학회:학술대회논문집
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    • 2005.10a
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    • pp.468-474
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    • 2005
  • SOx and NOx are known major precursors of acid rain and thus the abatement of their emissions is a major target in air pollution control. To obtain basic data on the removal process of simultaneous $SO_2/NO$, the optimal reaction condition and the composition of reaction solution for simultaneous removal of $SO_2/NO$, ware investigated using a bubble column reactor. Pilot scrubber was consisted of scrubber, filter and control box. Dust removal rate was 83, 92, and 97% with catalyst flux of 0.5, 0.8, 1.5 L/min, respectively Average dust removal efficiency with a kind of nozzle was about 94 and 90% in STS FF6.5 (5/8in.) and 14 of P.P W(1.0in.), respectively Dust and $SO_2$ were removed more than 98-96% regardless of reactor number. In the case of NO gas, removal yield of 83.3% was achieved after 48 hours in 1 stage, also removal yield of 95.7% was reached in 2 stages. In tile case of application of STS (5/8 in.) and P.P (1.0 in.) as used fill packing, removal efficiency was reached higher than 98% without related to of kind of fill packing.

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Reductive Dechlorination of Groundwater Contaminated with PCE using Biobarrier: Column Study (생물벽체를 이용한 PCE로 오염된 지하수의 환원성 탐염소화: 칼럼 실험)

  • HwangBo, Hyun-Wook;Shin, Won-Sik;Song, Dong-Ik
    • Journal of Environmental Science International
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    • v.16 no.10
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    • pp.1147-1155
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    • 2007
  • The applicability of in situ biobarrier or microbial filter technology for the remediation of groundwater contaminated with chlorinated solvent was investigated through column study. In this study, the effect of packing materials on the reductive dechlorination of PCE was investigated using Canadian peat, Pahokee peat, peat moss and vermicompost (or worm casting) as a biobarrier medium. Optimal conditions previously determined from a batch microcosm study was applied in this column study. Lactate/benzoate was amended as electron donors to stimulate reductive dechlorination of PCE. Hydraulic conductivity was approximately $6{\times}10^{-5}-8{\times}10^{-5}\;cm/sec$ and no difference was found among the packing materials. The transport and dispersion coefficients determined from the curve-fitting of the breakthrough curves of $Br^-$ using CXTFIT 2.1 showed no difference between single-region and two-region models. The reductive dechlorination of PCE was efficiently occurred in all columns. Among the columns, especially the column packed with vermicompost exhibited the highest reductive dechlorination efficiency. The results of this study showed the promising potential of in situ biobarrier technology using peat and vermicompost for the remediation of groundwater contaminated with chlorinated solvents.

A Study on Injection Condition Optimization and Deformation Improvement using Taguchi Design of Experiments (다구찌 실험계획법을 이용한 사출 조건 최적화와 변형 개선에 대한 연구)

  • Young-Tae Yu;Sung-Min Mun;Sung-Young Jun;Kyoung-A Kim
    • Design & Manufacturing
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    • v.17 no.2
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    • pp.62-69
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    • 2023
  • In this study, we conducted a study on the optimization of injection molding conditions to minimize deformation of plastic product. The charging management system housing of the vehicle was selected as the research subject. Melting temperature, cooling temperature, packing time, and packing pressure were selected as the main factors expected to affect the deformation of molded products. Each main factor was divided into 5 levels. Optimization of injection molding conditions to minimize deformation was performed using the Taguchi Method. We performed an analysis of variance (ANOVA) to identify significant factors affecting the deformation of plastic product. In order to select injection molding conditions that minimize deformation of plastic products, injection molding analysis was additionally performed for insignificant factors. We then compared the deformation of the molded part before and after optimization. As a result of comparing the injection analysis results of the basic conditions and the injection analysis results of the optimal conditions, it was confirmed that the amount of deformation after optimization was improved by about 10.9%.

The Study for Optimal Design of Spindle Insert used in Cotton Spinning Machine (방적기계용 스핀들 인서트의 최적설계 관한 연구)

  • Lee, Dong-Woo;Huh, Sun-Chul;Lee, Sang-Suk;Shim, Jae-Joon
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.4
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    • pp.72-78
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    • 2010
  • Textile machinery affects various industry, such as sport leisure industry, metal and chemistry material, electric electron, mechanical energy, packing and printing industry. In case of design of textile machine, the very important fact is absorbing the minute vibration induced by spinning thread and insert which is the part of spindle plays a role of reduction of impact caused by oscillation of thread bobbin. Therefore, Optimal design was executed by design of experiments and kriging optimal design methods to prevent fracture of spindle insert under the fatigue condition and deduced the best value of design parameter to improve the stability of the products. The highest sensitivity is showed at the design parameter A and D. As the spiral number of insert is increase, tension force applied its edge is distributed at whole model and the stress concentration is reduced.

A Study on Cargo Ships Routing and Scheduling Emphasis on Crude Oil Tanker Scheduling Problems (배선 및 선박운항일정계획에 관한 연구 -유조선의 운항일정계획을 중심으로-)

  • Hugh, Ihl
    • Journal of the Korean Institute of Navigation
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    • v.14 no.1
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    • pp.21-38
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    • 1990
  • This paper discusses the various modes of operations of cargo ships which are liner operations, tramp shipping and industrial operations, and mathematical programming, simulation , and heuristic method that can be used to solve ships routing and scheduling problems for each of these operations. In particular, this paper put emphasis on a crude oil tanker scheduling problem. The problem is to achieve an optimal sequence of cargoes or an optimal schedule for each ship in a given fleet during a given period. Each cargo is characterized by its type, size, loading and discharging ports, loading and discharging dates, cost, and revenue. Our approach is to enumerate all feasible candidate schedate schedules for each ship, where a candidate schedule specifies a set of cargoes that can be feasibly carried by a ship within the planning horizon , together with loading and discharging dates for each cargo in the set. Provided that candidate schedules have been generated for each ship, the problem of choosing from these an optimal schedule for each ship is formulated as a set partitioning problem, a set packing problem, and a integer generalized network problem respectively. We write the PASCAL programs for schedule generator and apply our approach to the crude oil tanker scheduling problem similar to a realistic system.

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Determination of Feed System and Process Conditions for Injection Molding of Automotive Connector Part with Two Warpage Design Characteristics (두 개의 휨 설계특성을 갖는 자동차 커넥터 부품의 사출성형을 위한 피드 시스템 및 공정조건의 결정)

  • Yu, Man-Jun;Park, Jong-Cheon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.12
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    • pp.36-43
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    • 2021
  • In this study, the optimal feed system and process conditions that can simultaneously minimize each warpage occurring in the two shape features of the 2P Header HSG, a connector part for automobiles, were determined through injection molding simulation analysis. First, we defined each warping deformation of the two features geometrically and quantified them approximately using the injection molding simulation data. For design optimization, a full factorial experiment was conducted considering the feed system, resin temperature, and packing pressure as design variables, and a follow-up experiment was conducted based on the analysis of the average warpage. In this study, an optimal design was generated considering both the warpage result and resin-saving effect. In the optimal design, the warpages of the two shape features were predicted to be 0.18 and 0.29 mm, and these warpages were found to meet the allowable limit of warpage, which is 0.3 mm, for part assembly.

Development of Production Scheduling Management Program using Genetic Algorithm for Polymer Production (유전 알고리즘을 이용한 고분자제품의 생산일정 관리 프로그램 개발)

  • So, Won Shoup;Jung, Jae Hak
    • Korean Chemical Engineering Research
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    • v.44 no.2
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    • pp.149-159
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    • 2006
  • This research is a development of useful S/W program for real industry about optimal product scheduling in real plant for manufacturing polymer products. For this, we used a fine model with total amount of losses in weight(ton) as an objective for optimal scheduling and a genetic algorithm for optimization in this factory they manufacture three different products. Major products are A and B but the product which can be process in the period of products change over. They also sells them as a chap product in market. The major products have several types of packing process-bulk, pack for domestic market, pack for export. The demands of product with each packing type are increased, and frequently they failed keep the deadline for sail. Based on realistic production situation, we composed a fine modeling for optimal scheduling. And we also develop a S/W program for optimal scheduling which can be used by non-specialist in scheduling problem. We used a modified genetic algorithm and it gave us a better solution in process. We can have a result of reducing the total amount of losses in weight by half compared with the losses when existing production schedule.

Optimization of Processing Conditions in Injection Molding Using Genetic Algorithm (유전알고리듬을 이용한 사출성형 공정조건 최적화)

  • Choe, Won-Jun;Sin, Hyo-Cheol;Gwak, Sin-Ung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2543-2551
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    • 2000
  • Precision injection molding is an important technology for improving productivity and lowering costs in the fields of medical components, lenses and electrical connectors. The quality of injection molded parts is affected by various processing conditions such as filling time and packing pressure profile. It is difficult to consider all the variables at the same time for prediction of the quality. In this study, the genetic algorithm was used to obtain the optimal processing conditions for minimizing the volumetric shrinkage of molded parts. For a higher convergence rate, the method of design of experiments was used to analyze the relationship between processing conditions and volumetric shrinkage of molded parts, which served as analysis tool for the capability of searching optimal processing conditions but also greatly reduces the calculation time by utilizing the information of searching area. As a practical example, compact disks that require micron-level precision were chosen for the study.

Interaction Factors and Response Surface Analysis on the Factors Influencing the Flow Front Temperature at Metal Injection Mold (금속사출 유동선단온도에 영향을 미치는 주요 인자들의 상호관계 및 반응표면분석)

  • Kim, Myoung-Ho;Yoon, Hi-Seak
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.2
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    • pp.248-255
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    • 2013
  • The objective of this study is to optimize the Metal Injection Molding(MIM) process with design of experiments(DOE) and numerical analysis. To derive the optimal process condition, experiment or numerical analysis was performed under various process conditions. To analyze the interaction among influential factors contributing to the temperature at flow front and response surface in MIM, both central point and axial point were added to the full factorial design with 2 levels and 5 factors and then their impacts on response variable in 43 experimental conditions were analyzed and the significance was evaluated. As a result, sprue, runner, and gate were completely filled in about 0.247 seconds after injection, the front part of the green body was filled in about 0.3344 seconds, the green body except gate, etc changed to almost solid state in about 3.29 seconds, the Packinging pressure was completed in about 6.29 seconds, and the green body inside and outside and sprue, etc became solid in 13.2 seconds. The impact of individual or reciprocal action of factors on the temperature at flow front was analyzed through regular probability, test statistics, main effect, and interaction effect. As a result, of a total of 31 combinations of factors, 9 unit factors and reciprocal actions were significant, and the screening was also possible. A proper regression equation was drawn with regression analysis and response surface design on the response variable of temperature at flow front, and the applicability could be verified.

Optimum Mixture Proportion of Self-Compacting Concrete Considering Packing Factor of Aggregate and Fine Aggregate Volume Ratio (골재 채움율과 잔골재 용적비를 고려한 자기충전형 콘크리트의 최적배합)

  • 최연왕;정문영;정지승;문대중;안성일
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.549-554
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    • 2002
  • In Powder System, SCC demands high dosage of superplasticizer and a lage amout of powder for suitable fluidity and viscosity. Okamura's method of most representative mixing design method in SCC of Powder-System is unfavorable economically because of using a large amount of powder. In addition, many ready-mixed concrete plants do not use his mix design method and procedure due to complexity for practical application. Therefore, Nan Su proposed more simple mix design method than Okamura's. It had an advantage in simplicity in practical application and required a smaller amount of powders compared with Okamura's method. This paper proposed an optimal mixture proportion of SCC with consideration of Nan Su's method. The new and modified mix design method required a smaller amount of powder than that of Nan Su's. To check the properties of SCC, considered with the requirements specified by the Japanese Society of Civil Engineering.(JSCE)

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