• Title/Summary/Keyword: optimal feed rate

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Modeling of Pervaporation Process: Prediction of Feed Temperature Distribution in A Frame and Plate Type of Membrane Module (판틀형 투과증발 막모듈내에서 feed 온도 분포 예측을 위한 모델링)

  • 원장묵;염충균;임지원;배성렬;하백현
    • Membrane Journal
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    • v.6 no.1
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    • pp.44-52
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    • 1996
  • For the purpose of the optimal design of a frame and plate type of pervaporation module, model equations which can predict the effects of feed flow condition on the temperature distribution of the feed developed in the module were established and the temperature distribution with feed flow condition was investigated through the model si$$\mu$ation. With increasing the Reynolds number of feed flow in the module, the flow velocity gradient in the channel height-direction as well as the volume rate of feed which acts as energy source for the evaporation of perrneants on the permeate-side surface of a membrane increased to such an extent that both mass and heat flux in the channel height direction could increase and the temperature drop of feed due to the evaporation of the permeant could be reduced correspondingly. A decrease in channel height caused the temperature drop of feed because of decreasing feed flow in the module. It was observed that the si$$\mu$ation result on the effect of Re on the temperature distribution of feed in the module has an agreement with experiment.

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A Study on the Machinability of Electroless Nickel by the Ultra-Precision Diamond Turning (초정밀 다이아몬드 터닝에 의한 무전해 니켈의 피삭성 연구)

  • 김우순;김동현;난바의치
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.8
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    • pp.27-33
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    • 2004
  • The ultra-precision cutting is a key technique for the manufacture of optical components such as aluminium mirrors, electroless nickel mirror, plastic mirror in a variety of advanced science and technology applications. The paper presents experimental results of ultra-precision diamond fuming of electroless nickel materials. In general, the cutting condition such as feed rate and depth of rut, have effect on the surface roughness in ultra-precision diamond turning. To obtain an optimal cutting condition, we studied the effect of the cutting speed. the tool length, the tool nose radius, the feed rate and depth of cut on the surface roughness. So, the relationship of the surface roughness and cutting condition has been clarified. From the experimental results, the machined surface roughnesses were obtained less than 1nm rms.

Surface Hardness as a Function of Laser Metal Deposition Parameters (레이저 메탈 디포지션 변수에 의한 표면경도 특성 분석)

  • Kim, WH;Jung, BH;Park, ID;Oh, MH;Choi, SW;Kang, DM
    • Transactions of Materials Processing
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    • v.24 no.4
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    • pp.272-279
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    • 2015
  • The characteristics of the laser metal deposition parameters were studied to enhance the deposition efficiency using a diode pumped disk laser. STD61 hot tool steel plate and Fe based AISI M2 alloy were used as a substrate and powder for the laser metal deposition, respectively. Among the laser metal deposition parameters the laser power, track pitch and powder feed rate were used to estimate the deposition efficiency. From the experimental results, the deposition efficiency was shown to be excellent when 1.8kW laser power 500um track pitch and 10g/min of the powder feed rate were used. For this optimal condition the average hardness of the deposition track was approximately 830HV, and this value is 30~50% better than the hardness of the commercially produced tool steel after heat treatment.

Development of Optimization Methodology for Laser Welding Process Automation Using Neural Network Model and Objective Function (레이저 용접공정의 자동화를 위한 신경망 모델과 목적함수를 이용한 최적화 기법 개발)

  • Park, Young-Whan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.123-130
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    • 2006
  • In manufacturing, process automation and parameter optimization are required in order to improve productivity. Especially in welding process, productivity and weldablity should be considered to determine the process parameter. In this paper, optimization methodology was proposed to determine the welding conditions using the objective function in terms of productivity and weldablity. In order to conduct this, welding experiments were carried out. Tensile test was performed to evaluate the weldability. Neural network model to estimate tensile strength using the laser power, welding speed, and wire feed rate was developed. Objective function was defined using the normalized tensile strength which represented the weldablilty and welding speed and wire feed rate which represented the productivity. The optimal welding parameters which maximized the objective function were determined.

Assessment of Cutting Performance for SM45C using CNC Lathe (CNC에 의한 SM45C 선삭시 절삭성능 평가)

  • 황경충
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.104-116
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    • 1998
  • This paper provides a review of the performance for SM45C using the CNC lathe. Under the constant cutting area, the tool wear for large feed rate is more than the small feed rate, and the progress goes more rapidly as the cutting speed is increased. This is caused by the friction between the workpiece and the bite. The average cutting force increases as the feedrate increases, and decreases as the cutting speed increases. This is because the effective rake/shear angle becomes smaller as the feedrate becomes larger. The higher is the cutting speed and the aspect ratio (the ratio for depth of cut to feedrate), the lower is the cutting force and the surface roughness. Also, for the optimal selection of the cutting conditions, many experimental graphical data were obtained. That is, the cutting force, the tool life, and the surface roughness were measured and investigated as the depth of cut and the feedrate changed. And the size effect was examined as the depth of the cut varied.

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Development of A Laser Cladding Process Monitoring System (I) -Extraction of optimal process variables (레이저클래딩 공정 모니터링 시스템 개발 (I) - 최적공정변수 추출)

  • 오기석;윤길상;조명우;김문기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.89-92
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    • 2000
  • Laser claddmg 1s thc deposition of material on the surface of a part or workpiece. Cladding of metals produces a 100% dense metallurgically-bonded coating with minimal dilution for enhanced corrosion, abrasion and wear resistance. Despite of minimal heat Input and reduced processing time, cladding quality 1s affected by various process condition such as laser power and feed rate. Therefore, it is necessary to develop the momtoring and control methods of laser cladding process for the best cladding quality. In this paper, laser cladding monitoring system using CCD camera for measuring cladding pool shape, and photo-diode sensor for detecting optical signal emitted from the cladding front is introduced The variables extracted using this system can be apphed to control the laser cladding system to achieve the best claddmg results..

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Effects of Operation Parameters on Critical Flux During Submerged-Type Membrane Filtration System (침지형 분리막 여과공정에서 운전조건에 따른 임계플럭스에 대한 연구)

  • Kim, Jun-Sung;Ahn, Kyu-Hong
    • Journal of Korean Society of Water and Wastewater
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    • v.16 no.6
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    • pp.717-725
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    • 2002
  • A bench-scale submerged-type membrane filtration system (SMFS) was constructed to study a feasibility of membrane filtration for solid-liquid separation in water and wastewater treatment processes. In the case of applying the SMFS to a biological wastewater treatment process, so-called membrane bioreactor, aeration underneath membrane modules is usually employed in order to provide oxygen demand for microbial growth as well as to control membrane fouling. A study was investigated the effects of operation parameters by aeration intensity, feed concentration, foulant type and airlift pore size on critical flux. Critical flux tends to increase with aeration rate. Optimal aeration flow rate was found to be 10 L/min/module. Feed concentration and foulant type has a significant effect on membrane fouling and filtration performance. But downward position and pore size of airlift has no a significant effects on membrane fouling and filtration performance.

Optimization of Food Waste Fermentation for Probiotic Feed Production with Yeast Kluyveromyces marxianus

  • Lee, Ki-Young;Yu, Sung-Jin;Yu, Seung-Yeng
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2001.05b
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    • pp.121-125
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    • 2001
  • For the probiotic feed production, aerobic liquid fermentation of pulverized food wastes was attempted with a yeast Kluyveromyces marxianus. After grinding finely, optimal fermentation conditions of the substrate was investigated by shaking culture. The most active growth of the yeast was shown at solid content of 10%. The proper addition of urea(0.5g/l), o-phosphate(0.4g/l), molasses(4g/l), and yeast extract (1g/1) increased cell growth rate and viable cell count. For optimizing, the nutrients were all added to substrate and fermentation was carried in 2 litre jar fermenter. For the stimulation of hydrolyzing enzyme excretion, mixed culture with Aspersillus oryzae was also conducted. In 12 hours of fermentation, viable cell count of the yeast Kluyveromyces marxianus amounted to the number of 1.4 $\times$10$^{10}$ /1 in the culture medium.

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Effect of supplementation of acetaminophen on the intake and growth of Hanwoo steers in summer

  • Lee, Mingyung;Jeon, Seoyoung;Shin, Dong-Han;Seo, Seongwon
    • Korean Journal of Agricultural Science
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    • v.46 no.3
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    • pp.451-460
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    • 2019
  • The aim of this study was to investigate the effects of dietary supplementation of acetaminophen on feed intake and growth performance of Hanwoo steers in the summer. Eight steers participated in a twelve-week experiment. The steers were randomly assigned into one of two treatments: Control and acetaminophen supplementation. Commercial acetaminophen was top-dressed to a concentrate mix at a rate of 3 g/kg based on dry matter. Individual feed intake was measured daily during the entire period of the experiment, and the intake of forage and concentrate diet were measured separately. The body weight of the steers were measured every 4 weeks. During the experimental period, ambient temperatures were recorded using an automatic temperature and humidity recorder. Acetaminophen had no effect (p > 0.05) on body weight, average daily gain, dry matter intake (DMI) and feed conversion ratio. Numerically, total DMI and concentrate DMI in the acetaminophen treated group were 5.7% and 7.6% lower than those of the control group, respectively, and the daily gain was 9.7% higher. As a result, the feed conversion rate of the acetaminophen treated group improved by 17% compared to the control; however, it was not statistically significant (p = 0.237). The results of this study suggest that acetaminophen supplementation may reduce the feed conversion ratio of Hanwoo steers under high temperature stress. However, further studies are needed to confirm the optimal level of acetaminophen supplementation which has a significant effect on the intake and weight gain of Hanwoo steers in the summer.

Optimizing Design Problem in an Automotive Body Assembly Line Considering Cost Factors (비용요소를 고려한 자동차 차체조립라인의 설계 최적화)

  • Lee, Young Hoon;Kim, Dong Ok;Baek, Gyeong Min;Shin, Yang Woo;Moon, Dug Hee
    • Journal of the Korea Society for Simulation
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    • v.29 no.4
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    • pp.95-109
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    • 2020
  • In this paper, an optimal manufacturing system design problem in an automotive body assembly lines is introduced when various costs such as equipment investment costs are considered. Meta-model methodology based on simulation results has been used for estimating the performances of the system such as production rate and work-in-process levels. The objective function is minimizing total cost which satisfies the target production rate. The investment costs such as robots, buffers, transportation equipment, and the inventory holding cost of work-in-process have been included in the objective function. Harmony search method has been used for optimization.