• Title/Summary/Keyword: old corrugated container

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Effects of Mixing Ratio of ONP and OCC on Physical Properties of Pulp Molds for Cushion Packaging Materials (완충포장소재를 위한 고지배합비율에 따른 펄프몰드의 물성 변화 연구)

  • Park, In-Sik;Kim, Jai-Neung;Kim, Dae-Yong;Lee, Youn-Suk
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.1
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    • pp.47-54
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    • 2008
  • As the demands of environment protection increases, the pulp mold container is developed to substitute for EPS (expanded polystyrene) as a shock absorbing packaging material. The water-absorbing ratio and mechanical properties such as tensile strength and compressive strength of pulp mold are important factors to evaluate its shock absorbing characteristics. Influences of mixing ratios of ONP (old newspaper) and OCC (old corrugated container) on physical properties of pulp mold were investigated at various conditions of temperature and relative humidity. The optimum mixing ratio of ONP and OCC was also searched based on physical properties. The results showed that when relative humidity was increased from 60% to 90%, the water absorption ratio of pulp mold increased significantly, tensile strength decreased 20$\sim$30%, and compressive strength decreased 10$\sim$20%. In addition, the optimum mixing ratio of ONP and OCC was found to be 50%:50%.

Pilot Study on the Manufacture of Kraft Paper from OCC

  • Cho, Byoung-Uk;Ryu, Jeong-Yong;Song, Bong-Keun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.5
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    • pp.27-35
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    • 2008
  • In order to determine the most appropriate recycling line to treat old corrugated container (OCC) to substitute unbleached kraft pulp (UKP) for the manufacture of kraft paper, three recycling lines were evaluated in pilot scale tests. The recycling line consisting of kneading, flotation, washing, dispersion and screening steps was able to produce pulp with acceptable appearance. Kneading was shown to be more efficient treatment to reduce specks than dispersion. In addition, 0.2 mm slot screen was very effective to remove specks. Severe damages on fiber morphology such as shortening of fiber and formation of fines were not observed during mechanical treatments such as kneading and dispersion. Most of strength properties of the kraft paper produced with the recycled pulp were found to be slightly increased after treated in the recycling lines.

The effect of Several Pulp properties and freeness treated with different sized cellulase (섬유소 분해효소의 단백질 분자량이 다른 조합처리가 펄프의 고해도 변화 및 습지 보수도에 미치는 영향)

  • 김병헌;양이석
    • Journal of the Korean Graphic Arts Communication Society
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    • v.19 no.1
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    • pp.64-74
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    • 2001
  • This study is to find the effect of the molecular weight distribution of components on the freeness and physical properties of paper by observing the change of properties according the modification of fibers by using production technology and process technology together to develop additives which can effectively control according to the purpose of paper-making process and by combining low molecular weight cellulase (below MW 20,000; CMC activity 400 unit) with different enzyme's molecular weight and activity and high molecular weight cellulase(MW 20,000∼80,000;CMC activity 90,000 unit) and then process them in Sw-BKP(Softwood Bleached Kraft Pulp) and Hw-BKP(Hardwood Bleached Kraft Pulp) and Cotton Linter Pulp and OCC(Old Corrugated Container) with different properties of pore of surface of fibers respectively, since it is judged that making the appropriate composition ratio of components is necessary in consideration of the properties of fibers and paper-making process.

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Studies on Seasonal Variation of Linerboard Strength (I) - Effect of Pulping Temperature of OCC on Strength- (계절에 따른 골판지 원지의 강도변화에 대한 연구 (1) - OCC의 해리온도가 강도에 미치는 영향 -)

  • Lee, Kwang Seob;Pak, Yell Rim;O, Jun;Jo, Woo Sang;Jo, Ik Jeong;Ryu, Jeong Yong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.3
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    • pp.91-98
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    • 2016
  • Linerboards have been produced by recycling recovered paper such as old corrugated containers(OCC). Usually linerboards produced during summer season show weak strength compared with those of produced during winter. In order to cope with the weak strength of linerboards produced during summer, and to confirm uniform quality, it is important to understand the seasonal effect on strength properties. Effect of pulping temperature of the OCC for linearboard production was investigated by controlling pulping temperatures at $18^{\circ}C$ and $51^{\circ}C$. Low pulping temperature ($18^{\circ}C$) caused more generation of fines in stock. Consequently retention and drainage of linerboard defibrated at high pulping temperature ($51^{\circ}C$) were better than those of $18^{\circ}C$. Strength properties of handsheet at low pulping temperature were higher than those of high pulping temperature and it could be confirmed that low pulping temperature during winter is one reason of seasonal variation of recycled linerboard strength. It is considered that surface modification of OCC fibers by harsh pulping action during winter caused increase of paper strength.

Studies on Disintegration of Korean Old Corrugated Container(KOCC) Using a Pilot Screen (파일롯 스크린을 활용한 KOCC 해리 효율 연구)

  • Lee, Tai Ju;Nam, Yun Seok;Sim, Jae Min;Ryu, Jeong Yong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.3
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    • pp.14-22
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    • 2016
  • Pulping is a stage that can change fibrous raw materials into pumpable slurry. Recovered paper can be defibrated to individual fibers by shear stress generated by rotation of a rotor and water. Disintegration of recovered paper is more complicated than that of chemical pulp. When disintegration of recovered paper is poor, screening and cleaning efficiency will be worse and properties of paper will also be deteriorated. Therefore, pulping is an important treatment for improvement of availability of recovered paper and process runnability. In this study, degrees of disintegration of KOCC obtained from a linerboard mill was analyzed with a pilot-scale screen. Flake removal of KOCC slurry was performed by a pilot screen. Simple pumping action gave a positive effect on disintegration of KOCC. After pumping for 10 minutes, paper strength increased without the change of water retention value and fibrillation of KOCC slurry. This phenomena can be explained by modification of hornified surface of KOCC fibers by shear stress generated by pumping. Consequently, disintegration efficiency of KOCC can be enhanced by control of retention time at pulper or an agitation power at chests of papermaking process.

The Evaluation of Scum Recyclability from Waste Sludge in Linerboard Mills (라이너지 제조공정 탈수 슬러지의 scum 재이용 가능성 평가)

  • Kang, Kwang-Ho;Kim, Hyoung-Jin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.3
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    • pp.42-47
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    • 2008
  • For the purpose of reduction of production cost in the industrial papermaking process, the use of waste paper has been more and more increased as a fibrous raw material, and the closed system of white water became closed more than ever. "Scum" indicates the floated sludge by a flotation during primary wastewater treatment process in paper mills. If the scum is used as the raw material, it could reduce both the raw material and solid waste treatment cost with even small quantity. In this study, the element survey and the toxicity measurement was carried out for recycling scum. A load factor of stock preparation process in paper mills was measured by somerville screen. Physical properties of paper sheet containing the accepted scum from the stock of AOCC or KOCC were evaluated. The result of this study shows that recycling scum has potential to be used in paper making system. It also might be able to reduce the required energy used by the pressing or drainage process, the raw material cost, and solid waste treatment cost due to the recycling of scum.

Effects on Mechanical Strength Improvement of Liner Paper using Recycled Fibres from Waste Cotton Clothes (폐 면직물 재활용 섬유를 이용한 라이너지의 강도개선 효과)

  • Hong, Seok-Jun;Park, Jung-Yoon;Kim, Hyoung-Jin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.6
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    • pp.94-102
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    • 2014
  • The physical and chemical properties of recycled fibers from mixed waste paper are more and more deteriorated because of unknown history of recycling times. In order to improve the mechanical properties of liner paper, the recycled fibers from wasted cotton clothes were used in papermaking process, and their applicabilities were evaluated in several points of fiber modification. Thus, two kinds of fiberizing methods from waste cotton clothes were considered by using rotary sandpaper and grinder mill. Finally, the rotary sandpaper method was relatively desirable in preserving longer fiber length and fibrillated fiber surface. The recycled cotton fibers by swelling treatment with NaOH and bleaching with reductive chemicals were mixed with OCC fibers, and the handsheets were prepared to basis weight of $80g/m^2$ and evaluated the mechanical properties of paper. The fibrous properties showed outstanding results in freeness and WRV improvements by alkali treatment and high brightness by reductive bleaching treatment. The physical and mechanical properties of sheet by mixing OCC fibers and recycled cotton fibers were also highly improved in tensile, burst strength and specially folding resistance.

The Changes in Drying Efficiency and Paper Properties of Linerboard by the Application of the Fractions of Wood Powder as a Bulking Agent (목질 벌크향상제 분획별 적용에 따른 라이너지의 건조효율 및 물성변화)

  • Kim, Dong-Seop;Yoon, Do-Hyun;Sung, Yong Joo
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.5
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    • pp.61-68
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    • 2014
  • The energy efficiency of papermaking process becomes more significant because of various new regulation of the energy consumption and the green house gas emission. In this study, the effects of wood powder addition on the drainage and the drying efficiency of the OCC based paper products, linerboard, were deeply investigated for improving energy efficiency. The fractionation of wood powder depending on the size were conducted. The bigger size of wood powder resulted in the higher bulk and the higher drainage efficiency, but the lower paper strength. The drying efficiency were in detail evaluated depending on the drying process level. In the first section of drying process until the 80% solid level, there were no significant changes in the drying efficiency by the addition of wood powder. However, after the 80 % solid level, the drying efficiency was greatly improved by the addition of wood powder. Those results showed the addition of wood powder could greatly affect not only the drainage in forming and wet pressing but also the drying process.

고온압착 건조 처리시 표면처리를 통한 고강도 라이너지 개발

  • 최병수;윤혜정;류정용;신종호;송봉근
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2000.11a
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    • pp.63-63
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    • 2000
  • 저급의 고지 원료를 두께 방향으로 고온 압착을 가하여 건조함으로써 전반적인 종이 물성 을 향상시키는 콘디벨트 건조 방식은 70년대 중반부터 80년대에 이르는 10여년에 걸친 개발 과정을 거쳤으며 90년대에 들어서 핀랜드의 Inkeroinen에 위치한 V alemt- Tarnpella의 연구 소에 최초의 파일로트 설비가 설치되었으며 그 후 1996년에는 핀랜드 ENSO사의 P Pank밟oski 판지공장에 설치됨으로써 세계 최초의 상업생산설비를 이루게 되었다. 기존의 실린더 건조 기술과 비교할 때 콘디벨트 건조방식은 건조속도를 약 5-15배 향상시킬 수 있 으며, 건조 에너지 절감에 큰 효과가 있을 뿐만 아니라 기존의 실린더 건조시 종이가 폭방 향으로 수축되 어 인장 stiffness와 압축 강도 동의 종이 물성 이 저 하되 는 반면 습윤상태 의 섬유를 120도씨이상에서 가열에 의해 리그닌을 연화시킴과 동시에 섬유의 유연성을 증가시켜 준다. 그리고 높은 압력을 가해줌으로써 섬유간의 결합 면적을 증가시키고 건조시 종이의 폭방향의 수축을 감소시켜 인장강도, 내부결합강도, 밀도, 표면평활성, 투기저항성 등 종이의 물성을 대폭 향상시켜주는 혁신적인 제지기술로 인정받고 있으며 국내의 경우 현재 1998년 부터 상업생산을 이루어짐으로써 그 공헌도는 매우 크다고 할 수 있다. 골판지의 주원료가 되는 국산 골판지 고지 (Korean old corrugated container, K KOCC)의 거듭된 재생처리로 인하여 미세분의 함량이 전체 지료의 절반 이상에 달할 뿐만 아니라, 섬유가 각질화와 단섬유화로 인하여 고온압착 건조처리 만으로는 골판지 고지로 생 산된 원지의 강도를 버진펄프로 생산된 원지가 가지는 강도에 준하는 강도로 향상시키는데 한계점을 가지게 된다. 유럽의 제지선진국들은 골판지 원지의 강도를 향상시키는 방편으로 표변에 전분 사이즈 프레스 처리를 도입하였으며 본 연구에서는 고온 압착 건조 처리 설비를 활용한 전분 표면처리의 가능성을 검토하고 골판지 원지의 강도를 향상시키기 위한 표면처리조건을 탐색하였다.

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Strength Property Improvement of OCC-based Paper by Chemical and Mechanical Treatments(I) (골판지 고지의 물리화학적 처리에 의한 강도 향상(제 1 보))

  • Lee, Jong-Hoon;Seo, Yung B.;Jeon, Yang
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.32 no.1
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    • pp.10-18
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    • 2000
  • To improve the physical properties of OCC (Old Corrugated Container) fibers, we used the mechanical pre-treatment on the fibers before refining . The mechanical action in the Hobart mixer induced high shear and compression on the fibers, which resulted in changes of fiber internal structure, and microcompressions on the surface of the fibers. We evaluated the amount of mechanical treatment on the fibers by fiber curl index for convenience. Four different refining techniques were applied to the pre-treated fibers (valley beater, Kady mill, PFI mill, and Impact refining) to find the best combination of the pre-treatment and the refining methods. Conclusions were summarized as followed. 1. Mechanical pre-treatment in Hobart mixer for more than 1 hour caused the increase of curl index of OCC fibers, and increased breaking length, burst index, and tear index the handsheets more than 10 % in this experiment. 2. Kady mill and PFI mill refining were effective in keeping fiber length from shortening Kady mill and Valley beater refining straightened out the fiber curls, and reduced the curl index. 3. Valley beating reduced fiber length very fast and generated fines more than other refining methods. 4. To increase breaking length and burst strength while keeping tear strength , combination of mechanical pre-treatment and Valley beating were most effective.

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