• Title/Summary/Keyword: oil contamination monitoring

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Chromatic Parameters in the Condition Monitoring of Synthetic Hydraulic Oils

  • Ossia, C.V.;Kong, H.;Han, H.G.;Markova, L.;Makarenko, V.
    • KSTLE International Journal
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    • v.8 no.1
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    • pp.1-6
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    • 2007
  • Chromatic device was developed using light emitting diodes, optic fibers and photodiodes. Chromatic ratio and total contamination parameters based on transmitted light intensity in Red, Green, and Blue wavelengths were used for oil chemical and particulate contamination assessment. Chromatic ratio criterion was found independent of the particulate contamination of oil; but depended on chemical degradation, being more sensitive for synthetic than mineral hydraulic oil. Total contamination index of the sensor depended on both the chemical degradation and particulate contamination of the oil; being most sensitive in blue wavelength, and least in the red. Test results for synthetic hydraulic oils monitored corroborated with results of other tests such as viscosity, total acid number, elemental optical emission spectroscopy, particulate counts and UV-VIS photospectrometry. Chromatic ratio showed a clearer indication of oil degradation, compared to key monitoring parameters such as total acid number, viscosity and particle counts. The results showed that these parameters are effective criteria for the condition monitoring of synthetic hydraulic oils.

Case Study on Integrated In-line Oil Monitoring Sensor for Machine Condition Monitoring of Steel Making Industry (통합형 인-라인 오일 모니터링 센서의 제철설비 현장 적용사례)

  • Kong, H.;Han, H.G.;Kwak, J.S.;Chang, W.S.;Im, G.G.
    • Tribology and Lubricants
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    • v.26 no.1
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    • pp.73-77
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    • 2010
  • One of the important trends for condition monitoring in the 21st century is the development of smart sensors that will permit the cost-effective continuous monitoring of key machine equipments. In this study, an integrated in-line oil monitoring sensor assigned for continuous in situ monitoring multiple parameters of oil performance is presented. The sensor estimates oil deterioration based on the information about chemical degradation, total contamination, water content of oil and oil temperature. The oil oxidation is estimated by "chromatic ratio", total contamination is measured by the changes in optical density of oil in three optical wave-bands ('Red', 'Green' and 'Blue') and water content is evaluated as relative saturation of oil by water. In order to evaluate the sensor's effectiveness, the sensor was applied to several used oil samples in steel making industry and the results were compared with those measured by standard test methods.

An Experimental Study on the Light Transmission Characteristics with Oil Contamination (윤활유 오염에 따른 광투과율 변화에 관한 실험적 연구)

  • 조성용;장철주;공호성;윤의성;한흥구
    • Tribology and Lubricants
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    • v.17 no.6
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    • pp.482-489
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    • 2001
  • Changes in light transmission characteristics caused by various types of oil contaminations were experimentally measured with a built-in type wear monitoring device. Three kinds of iron powders of different size distribution, carbon duct, two kinds of solutions and grease were used for the test contaminants in this work. Light intensity of the transmitted light was measured with the contamination level. Results showed that the transmitted light intensity decreased linearly with the contamination concentration in the oil and the slope was affected by the size distribution. Light attenuation was also caused greatly by carbon dust, water contamination and poly-meric fibers in terms of the light absorption. As a result, it was proved that the optical measurement device could be applicable effectively for detecting any significant change in lubricating oils.

An Experimental Study on the Light Transmission Characteristics with Oil Contamination (윤활유 오염에 따른 광투과율 변화에 관한 실험적 연구)

  • 조성용;장철주;공호성;윤의성;한흥구
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.287-298
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    • 2001
  • Change in light transmission characteristics caused by various types of oil contaminations was experimentally measured with a built-in type wear monitoring device. Three kinds of iron powders of different size distribution, carbon dust, two kinds of solutions and grease were used for the lest contaminants in this work. Light intensity of the transmitted light was treasured with the contamination level. Results showed that the transmitted light intensity decreased linearly with the contamination concentration in the oil and the slope was affected by the size distribution. Light attenuation was also caused greatly by carbon dust, water contamination and polymeric fibers mainly due to the light absorption. As a result, it was proved that the optical measurement device could be applicable effectively for detecting any significant change iii lubricating oils.

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In-line Smart Oil Sensor for Machine Condition Monitoring (기계 상태진단을 위한 인-라인형 오일 모니터링 스마트 센서)

  • Kong, H.;Ossia, C.V.;Han, H.G.;Markova, L.
    • Tribology and Lubricants
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    • v.24 no.3
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    • pp.111-121
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    • 2008
  • An integrated in-line oil monitoring detector assigned for continuous in situ monitoring multiple parameters of oil performance for predicting economically optimal oil change intervals and equipment condition control is presented in this study. The detector estimates oil deterioration based on the information about chemical degradation, total contamination, water content of oil and oil temperature. The oil oxidation is estimated by "chromatic ratio", total contamination is measured by the changes in optical intensity of oil in three optical wavebands ("Red", "Green" and "Blue") and water content is evaluated as Relative Saturation of oil by water. The detector is able to monitor oils with low light absorption (hydraulic, transformer, turbine, compressor and etc. oils) as well as oils with rather high light absorption in visible waveband (diesel and etc. oils). In a case study that the detector is applied to a diesel engine oil, it is found that the detector provides good results on oil chemical degradation as well as soot concentration.

MODFLOW를 이용한 유류오염지역 지하수 유동 및 오염물질 이동 평가

  • 전권호;문철환;이진용;이재영
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2003.09a
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    • pp.536-539
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    • 2003
  • This study area has been contaminated by oils. To identify contaminated ranges and to assess the possibility of contamination dispersion, monitoring wells were installed and slug test, field soil permeability test, automatic or manual measurement of groundwater table, and groundwater quality analyses in field and laboratory were performed. In addition, a groundwater modeling program was used to assess the possibility of oil contamination dispersion, based on field data and groundwater quality data. The results showed that concentration of oil contaminants in groundwater have been decreased by dispersion and adsorption.

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Evaluation of Oil Infiltration Behavior in Porous Media Using Dielectric Response (유전율에 의한 지반 매질내 유류침투거동 분석)

  • Kim Man-Il;Jeong Gyo-Cheol
    • The Journal of Engineering Geology
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    • v.15 no.1
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    • pp.29-39
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    • 2005
  • For detecting a ground contamination survey, soil sampling method have been used a drilling or coring technique in general. However these methods are very difficult to systematically real-time monitoring of variation of contamination degree in field. ]'n this research frequency Domain Reflectometry (FDR) system was suggested and carried out to experimental approaches for determination of oil contamination on surface and underground. Experimental method using FDR method was discussed with feasibility of measurement in the laboratory column test. It is determined to degree of oil contamination due to response of dielectric constant re-lated with volumetric water content(θ/sub w/) and volumetric oil content( θ/sub al/ ) of saturated and unsaturated soil media. And physical properties such as effective porosity and oil residual ratio of saturated soil media were also measured through real-time monitoring works using installed FDR measurement sensors, which are defected characteristics of oil movement in the saturated soil media under the soil column tests. In the results of these experiments, a range of effective porosity was estimated to about 0.35 compared with initial porosity 0.40 of manufactured saturated soil media, which is also calculated to about 87.5% to the ratio of initial porosity to effective porosity. Finally oil residual ratio which is compared with volumetric water content and volumetric oil content was calculated about 62.5%.

A Study on the Effect of. Oil Leakage for Soil Contamination, Plants and Groundwater (오일의 누출이 토양오염, 식생 및 지하수에 주는 영향에 관한 연구)

  • 진성기;도덕현;최규홍
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.36 no.1
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    • pp.141-152
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    • 1994
  • Our experiment investigated the degree of soil contaimination caused by oil leakage. Each soil sample was taken by boring 5, 8m below the test areas, located 5 to 30m from storage tanks at oil stations. According to the results from a series of laboratory tests(both soxhiet extract test and gas chromatograph test), Traces of a light oil were found in all samples except in Dj8, rocky soil and gasoline and petroleum were not detected. We concluded that soil contamination was caused by the corrosion of storage tanks or alternatively by oil overflow caused during the flooding of underground water seeping into the tank during heavy rain fall or the spillage caused by carelessness during lubrication. Old stations without a concrete box enclosing their metal tanks run a greater risk of oil leakage. To research the effect of oil leakage on plant growth and underground water, We examined the results of research conducted overseas. According to these results, when oil leakage occurs, plant growth is repressed and agricultural crops experience low productivity levels. Also, the contamination of underground water can be serious when oil spreads to the aquifer layer. As a result of these problems, to prevent oil leakage and minimize its contaminating effects at oil stations, it is necessary to improve facilities of storage tanks and have the monitoring system of oil leakage.

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Preliminary study on the Condition Monitoring of Wind-turbine Gearbox (풍력발전기용 증속기 상태 모니터링에 관한 기초 연구)

  • Park, Young-Jun;Lee, Jae-Jeong;Lee, Geun-Ho;Nam, Yong-Yun
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.343-346
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    • 2008
  • To improve the reliability and extend the life for a wind-turbine gearbox, the gearbox needs to be monitored and analysed exactly. This study was conducted to analyze and detect the gearbox conditions when lubricating oil contaminated by wear particles was used. Characteristics of the gearbox failure by wear particles were monitored simultaneously by the on-line measurement sensor of vibration, oil condition and temperature. For the detail vibration analyses, frequency analysis(FFT) was performed. The results of the study were summarized as follows: Vibrational signal was found sensitive to abnormal changes of the gearbox conditions when lubricant was contaminated by wear particles. Also, using frequency analysis for the harmonics of gear mesh frequency(GMF), it is found that the failure of gearbox was caused by the damages of meshing gears. However, temperature and oil condition measuring signals were found not so effective to detect any gearbox failure by oil contamination.

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Laboratory-scale fluorescence spectroscopic method using UV for monitoring soils contaminated with petroleum produce (자외선 형광 분석법을 이용한 유류 토양오염 모니터링 시스템의 현장 적용을 위한 기초 연구)

  • 김우진;박재우;이주인
    • Journal of Soil and Groundwater Environment
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    • v.7 no.4
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    • pp.48-58
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    • 2002
  • As a pilot experiment for developing the monitoring system for oil spill from storage tank, previous approach of monitoring contaminated oil from mixed soil sample had the limitation that it cannot reflect the real situations of the contamination. In this study, more realistic contamination condition and water contents were considered. Fluorescence intensity was not affected by water contents. To acquire the stability of media, sand, Ca-bentonite, alumina, Fe-oxide, bead and silica were tested. Only sand was suitable to our system. These results should provide basic information for constructing reliable monitoring system.