• Design & Manufacturing
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• v.9 no.3
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• pp.19-23
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• 2015

Non-pneumatic wheels have been widely used instead of general tube type wheels beause of many reasons, for example, wheel size, price restriction, heavy-duty problem and so on. Almost small size wheels or casters were non-pneumatic type but structural stability was not certified. This paper presents a double structured non-pneumatic wheel, called "smart caster", which consisted with inner and outer wheels connected by chips, and finite element analysis processes were conducted in order to determine important dwsign factors before actual design for mass production. For structural analysis ABAQUS was used under various boundary conditions with incrementally varied loads until 2,000N. Then structural staility was evaluated according to varied loads below ultimate stress. Generally stresses were concentrated at the lower parts of the wheel, and especially contact parts between wheel and ground. In addition, maximum stress appeared at contact parts between the wheel lower part and chips.

• Design & Manufacturing
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• v.12 no.3
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• pp.48-54
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• 2018

This paper presents a numerical study for the development of a low-noise low-vibration industrial wheel for non-pneumatic wheel to significantly reduce vibration and noise. For this, design, injection molding and performance testing were performed. Various geometric shapes and materials were taken into account. For numerical analysis, ANSYS, LS-Dyna, and ABAQUS were used to predict the behavior of the wheel under different loadings based on various design changes. Based on this, 4 prototypes were fabricated by changing the design of wheels and molds, and various vibration and noise tests were carried out. A vibration tester was developed and tested to perform the vibration noise test considering durability. A prototype and test of the final wheel was performed. In the case of the vibration test, the vibration levels were 81.16dB and 80.66dB, which were below the target 90dB. Noise levels were 53.20 dB and 52.55 dB below the target 65dB. In the case of the impact resistance test, it was confirmed that there was no change in appearance after impact. The product weight was measured to be 174g compared to the target of 190g.

• Journal of Platform Technology
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• v.11 no.6
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• pp.34-46
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• 2023

The design of non-pneumatic tires, which are created by filling the space between the wheel and the tread with elastomeric compounds or polygonal spokes, has become an important research topic in the automotive and aerospace industries. In this study, a system was designed for the design of non-pneumatic tires through the implementation of a generative adversarial network. We specifically examined factors that could impact the design, including the type of non-pneumatic tire, its intended usage environment, manufacturing techniques, distinctions from pneumatic tires, and how spoke design affects load distribution. Using OpenCV, various shapes and spoke configurations were generated as images, and a GAN model was trained on the projected GANs to generate shapes and spokes for non-pneumatic tire designs. The designed non-pneumatic tires were labeled as available or not, and a Vision Transformer image classification AI model was trained on these labels for classification purposes. Evaluation of the classification model show convergence to a near-zero loss and a 99% accuracy rate confirming the generation of non-pneumatic tire designs.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.51 no.12
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• pp.659-663
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• 2002

The brake systems of high-speed train are to be equipped with three different brake systems, such as regenerative brake with regenerative feedback in driving car, a pneumatic disc brake, and non-contact linear eddy-current brake(ECB). The regenerative brake and the pneumatic disc brake are acting on the wheels. Their achievable braking force depends on the adhesive coefficient, which is influenced by the weather condition and speed, between the wheel and The linear eddy current brake gets an economical solution in the high-speed train because of the independence of the adhesive coefficient, no maintenance needed. and the good control characteristics. The braking force and the normal force of ECB for korean high-speed train are analysed by the 2D FEM(Finite Element Method). Finally the normal force is compared with the experiential values to verify the analysis.