• Title/Summary/Keyword: non-destructive testing method

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A Study on Real-Time Fault Monitoring Detection Method of Bearing Using the Infrared Thermography (적외선 열화상을 이용한 베어링의 실시간 고장 모니터링 검출기법에 관한 연구)

  • Kim, Ho-Jong;Hong, Dong-Pyo;Kim, Won-Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.4
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    • pp.330-335
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    • 2013
  • Since real-time monitoring system like a fault early detection has been very important, infrared thermography technique as a new diagnosis method was proposed. This study is focused on the damage detection and temperature characteristic analysis of ball bearing using the non-destructive infrared thermography method. In this paper, for the reliability assessment, infrared experimental data were compared with the frequency data of the existing. As results, the temperature characteristics of ball bearing were analyzed under various loading conditions. Finally it was confirmed that the infrared technique was useful for real-time detection of the bearing damages.

Ultrasonic Pattern Recognition of Welding Defects Using the Chaotic Feature Extraction (카오스 특징 추출에 의한 용접 결함의 초음파 형상 인식)

  • Lee, Won;Yoon, In-Sik;Lee, Byung-Chae
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.167-174
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    • 1998
  • The ultrasonic test is recognized for its significance as a non-destructive testing method to detect volume defects such as porosity and incomplete penetration which reduce strength in the weld zone. This paper illustrates the defect detection in the weld zone of ferritic carbon steel using ultrasonic wave and the evaluation of pattern recognition by chaotic feature extraction using time series signal of detected defects as data. Shown in the time series data were that the time delay was 4 and the embedding dimension was 6 which indicate the geometric dimension of the subject system and the extent of information correlation. Based on fractal dimension and lyapunov exponent in quantitative chaotic feature extraction, feature value of 2.15, 0.47 is presented for porosity and 2.24, 0.51 for incomplete penetration The precision rate of the pattern recognition is enhanced with these values on the total waveform of defect signal in the weld zone. Therefore, we think that the ultrasonic pattern recognition method of weld zone defects of ferritic carbon steel by ultrasonic-chaotic feature extraction proposed in this paper can boost precision rate further than the existing method applying only partial waveform.

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Experimental study on structural integrity assessment of utility tunnels using coupled pulse-impact echo method (결합된 초음파-충격 반향 기법 기반의 일반 지하구 구조체의 건전도 평가에 관한 실험적 연구)

  • Jin Kim;Jeong-Uk Bang;Seungbo Shim;Gye-Chun Cho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.6
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    • pp.479-493
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    • 2023
  • The need for safety management has arisen due to the increasing number of years of operated underground structures, such as tunnels and utility tunnels, and accidents caused by those aging infrastructures. However, in the case of privately managed underground utility ducts, there is a lack of detailed guidelines for facility safety and maintenance, resulting in inadequate safety management. Furthermore, the absence of basic design information and the limited space for safety assessments make applying currently used non-destructive testing methods challenging. Therefore, this study suggests non-destructive inspection methods using ultrasonic and impact-echo techniques to assess the quality of underground structures. Thickness, presence of rebars, depth of rebars, and the presence and depth of internal defects are assessed to provide fundamental data for the safety assessment of box-type general underground structures. To validate the proposed methodology, different conditions of concrete specimens are designed and cured to simulate actual field conditions. Applying ultrasonic and impact signals and collecting data through multi-channel accelerometers determine the thickness of the simulated specimens, the depth of embedded rebar, and the extent of defects. The predicted results are well agreed upon compared with actual measurements. The proposed methodology is expected to contribute to developing safety diagnostic methods applicable to general underground structures in practical field conditions.

Comparative Evaluation of Concrete Compressive Strength According to the Type of Apartment Building Finishing Materials Using Nondestructive Testing (비파괴검사법을 이용한 공동주택 마감재 종류에 따른 콘크리트 압축강도 비교평가)

  • Seong-Uk Hong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.28 no.1
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    • pp.32-38
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    • 2024
  • In the case of apartment building, it is difficult to conduct non-destructive testing due to the actual presence of people and the dust and noise generated during the core test, so inspections are performed each time in the common area and underground parking lot, and the tests are conducted on the finishing material rather than on the concrete surface due to low-cost orders. As the process progresses, poor inspection is inevitable. In addition, the proposed formulas for strength estimation have large fluctuations depending on the differences in test conditions and environments, and even if they show the same measured value, the deviation between each proposed formula is large, making it difficult to accurately estimate strength, making it difficult to use. Accordingly, we would like to select finishing materials mainly used in apartment complexes and compare and evaluate the compressive strength of concrete according to the type of finishing material by using non-destructive testing methods directly on the finishing materials without removing the finishing materials. The reliability evaluation results of the estimated compressive strength of concrete using the ultrasonic velocity method according to the type of finishing material are as follows. The error rate between the estimated compressive strength and compressive strength derived through the ultrasonic velocity method shows a wide range of variation, ranging from 21.83% to 58.89%. The effect of the presence or absence of finishing materials on the estimated compressive strength was found to be insignificant. Accordingly, it is necessary to select more types of finishing materials and study ultrasonic velocity methods according to the presence or absence of finishing materials, and to study estimation techniques that can increase reliability.

Thermal Behavior Variations in Coating Thickness Using Pulse Phase Thermography

  • Ranjit, Shrestha;Chung, Yoonjae;Kim, Wontae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.4
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    • pp.259-265
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    • 2016
  • This paper presents a study on the use of pulsed phase thermography in the measurement of thermal barrier coating thickness with a numerical simulation. A multilayer heat transfer model was ussed to analyze the surface temperature response acquired from one-sided pulsed thermal imaging. The test sample comprised four layers: the metal substrate, bond coat, thermally grown oxide and the top coat. The finite element software, ANSYS, was used to model and predict the temperature distribution in the test sample under an imposed heat flux on the exterior of the TBC. The phase image was computed with the use of the software MATLAB and Thermofit Pro using a Fourier transform. The relationship between the coating thickness and the corresponding phase angle was then established with the coating thickness being expressed as a function of the phase angle. The method is successfully applied to measure the coating thickness that varied from 0.25 mm to 1.5 mm.

Development of Mobile Robot Systems for Automatic Diagnosis of Boiler Tubes in Fossil Power Plants and Large Size Pipelines (화력발전소 보일러 튜브 및 대형 유체수송관 자동 진단을 위한 이동로봇 시스템 개발)

  • Park, Sang-Deok;Jeong, Hee-Don;Lim, Zhong-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.3
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    • pp.254-260
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    • 2002
  • In this study, two types of mobile robotic systems using NDT (Non-destructive testing) method are developed for automatic diagnosis of the boiler tubes and large size pipelines. The developed mobile robots crawl the outer surface of the tubes or pipelines and detect in-pipe defects such as pinholes, cracks and thickness reduction by corrosion and/or erosion using EMAT (Electro-magnetic Acoustic Transducer). Automation of fault detection by means of mobile robotic systems for these large-scale structures helps to prevent significant troubles without danger of human beings under harmful environment.

A Study on the Crack Depth Measurements of Concrete by Tone-burst Flaw Detect Method (톤바스트 탐상법(探傷法)에 의한 콘크리트의 균열(龜裂)깊이 측정(測定)에 관한 연구(硏究))

  • Han, E.K.;Park, I.G.;Park, J.S.;Lee, S.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.10 no.1
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    • pp.73-83
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    • 1990
  • Recently, research on the non-destructive testing of concrete has been rapidly increasing in relation with the quality, reliability, durability, and uniformity of concrete used in architectural structures. In this paper, the most important problem is the attenuation phenomena on throughing the side of concrete by ultrasonic wave, and applied tone-burst to decrease the attenuation in minimum. As the result, the correlation between crack-depth and propagation-time, maximum-spectrum and out-amplitude, in-frequency and maximum-spectrum are found to be excellent. The coefficient of each are +0.975, +0.847, -0.718. The merit of tone-burst through this experiment is that the start of reception wave is very excellent.

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Selection of PAUT probes for submarine pressure hull integrity assessment

  • Jung, Min-jae;Park, Byeong-cheol;Lim, Chae-og;Lee, Jae-chul;Shin, Sung-chul
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.12 no.1
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    • pp.578-595
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    • 2020
  • Submarine pressure hulls must withstand high hydraulic pressure and be free of defects. To improve the precision of defect detection, we herein examined different probes for optimal defect assessment by applying the Phased Array Ultrasonic Testing (PAUT) method. Two sets of probe design parameters were selected by considering pressure hull characteristics and analyzed through modeling. PAUT probes were applied, and defect assessment results were compared based on ultrasonic signals of various simulated defects in specimens designed to be the same as actual pressure hulls. The final selected design parameters for the submarine probe, which were designed to minimize the grating lobe of wave interference effect and improve the ultrasonic resolution of pressure hull welds, were identified through the experiment. The improvement in the probe's ability to detect defects in a pressure hull was verified. Furthermore, the accuracy of defect length measurement was improved, enhancing the applicability of the technique.

Assessment of concrete degradation in existing structures: a practical procedure

  • Porco, Francesco;Uva, Giuseppina;Fiore, Andrea;Mezzina, Mauro
    • Structural Engineering and Mechanics
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    • v.52 no.4
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    • pp.701-721
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    • 2014
  • In the assessment of existing RC buildings, the reliable appraisal of the compressive strength of in-situ concrete is a fundamental step. Unfortunately, the data that can be obtained by the available testing methods are typically affected by a high level of uncertainty. Moreover, in order to derive indications about the degradation and ageing of the materials by on site tests, it is necessary to have the proper terms of comparison, that is to say, to know the reference data measured during the construction phases, that are often unavailable when the building is old. In the cases when such a comparison can be done, the in situ strength values typically turn out to be lower than the reference strength values (tests performed on taken samples during the construction). At this point, it is crucial to discern and quantify the specific effect induced by different factors: ageing of the materials; poor quality of the placement, consolidation or cure of the concrete during the construction phases; damage due to drilling. This paper presents a procedure for correlating the destructive compressive tests and non-destructive tests (ultrasonic pulse velocity tests) with the data documenting the compressive strength tested during the construction phases. The research work is aimed at identifying the factors that induce the difference between the in-situ strength and cubes taken from the concrete casting, and providing, so, useful information for the assessment procedure of the building.

Application of non-destructive method for evaluation of soil nail length (쏘일네일의 길이평가를 위한 비파괴 기법의 적용)

  • Kim, Ki-Hong;Kim, Nag-Young;Lee, Jong-Sub;Yu, Jung-Doung
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.2
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    • pp.75-90
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    • 2015
  • As soil nails support a ground by the friction between nails and soils being reinforced, the length of soil nails is important factor for a ground stability. Thus, the soil nail length has to be accurately evaluated in order to secure a ground stability. The goal of this study is to suggest the applicability of the non-destructive method as the basic research for the evaluation of the soil nail length. First, the elastic and electromagnetic waves are adopted to select an applicable method for the soil nails connected by the coupler. Test results show that while the ultrasonic waves are not detected due to the coupler, the electromagnetic waves are free for the influence of the coupler. Second, electromagnetic waves are measured for combined soil nails with the length of 1 m~15 m for the investigation of the characteristics of electromagnetic waves. The travel time of the electromagnetic wave increases with an increase in the soil nail length. In addition, the ground cable is used to apply the electromagnetic waves to pre-installed soil nails. Test results show that the travel time of the electromagnetic wave by using the ground cable increases with an increase in soil nail length. This study demonstrates that the electromagnetic wave may be a promising method for the evaluation of the soil nail length.