• Title/Summary/Keyword: nickel powder

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Preparation of Nickel Powders by the Reduction of Ni(OH)2 Reactant Slurries from Nonaqueous Media (비수용성 매질로부터 Ni(OH)2 반응슬러리의 환원반응에 의한 니켈 분말의 제조)

  • Choi Eun Young;Lee Yoon Bok;Yoon Suk Young;Kim Kwang Ho;Kim Jin Chun;Rhyim Young Mok;Kim Hyong Kuk;Kim Yang Do
    • Korean Journal of Materials Research
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    • v.15 no.5
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    • pp.334-339
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    • 2005
  • Nickel Powders were synthesized by the reduction of $Ni(OH)_2$ reactant slurries from nonaqueous media, and the morphological characteristics of nickel powders with the addition of NaOH, the composition of mixed solvents, reaction temperature and reaction time were investigated. The NaOH addition changed the structure of agglomeration in the submicron range. As the volume ratio of TEA to DEA increased, the powders slightly suppressed the agglomeration between particles and their size increased. The reaction temperature on size and shape of nickel powders was significant. As reaction time was shortened from 40 min to 0.3 min at $220^{\circ}C$, size distribution of nickel powders was transferred to a narrow size distribution owing to the presence of smaller particles with below $1.0\;{\mu}m$.

Preparation of Submicron Nickel Powders with Non-aqueous Solvent In Microwave-Assisted Reduction Method (비수계 용매를 사용하는 마이크로파 환원법에 의한 서브마이크론 니켈 분말의 합성)

  • Jeon, Seung Yup;Kim, Jae-Hwan;Park, Na Yi;Park, Hoy Yul;Lee, Gun-Dae;Hong, Seong-Soo;Park, Seong Soo
    • Applied Chemistry for Engineering
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    • v.18 no.4
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    • pp.320-325
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    • 2007
  • Nickel powders were prepared from an aqueous nickel acetate solution and hydrazine hydrate using diethanolamine as the nonaqueous organic solvent in the conventional and microwave synthetic method. It was investigated that microwave non-thermal effect and synthetic condition affect the preparation of nickel powders by means of X-ray diffractometry, scanning electron microscopy, thermal gravymetry analysis, and X-ray photoelectron spectroscopy analysis. Compared with the conventional synthetic method, less of aggregation, smaller particle size, and more uniform distribution of particle size were obtained in the microwave synthetic method due to the non-thermal effect of microwaves.

Fabrication of Ultrafine Tungsten-based Composite Powders by Novel Reduction Process (신공정에 의한 초미립 텅스텐계 복합분말 제조)

  • Lee, Dong-Won
    • Journal of Powder Materials
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    • v.19 no.5
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    • pp.338-342
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    • 2012
  • A novel chemical method was evaluated to fabricate the ultrafine tungsten heavy alloy powders with bater-base solution made from the ammonium metatungstate (AMT), iron(II) chloride tetrahydrate ($FeCl_2{\cdot}4H_2O$), nickel(II) chloride hexahydrate ($NiCl_2{\cdot}6H_2O$) as source materials and the sodium tungstate dihydrate ($NaWO_4{\cdot}2H_2O$) as Cl-reductant. In the preparation of mixtures the amounts of the source components were chosen so as to obtain alloy of 93W-5Ni-2Fe composition(wt.%). The obtained powders were characterized by X-ray diffraction, XRF, field-emission scanning microscope (FESEM), and chemical composition was analyzed by EDX.

THE SCIENCE AND TECHNOLOGY OF MECHANICAL ALLOYING

  • Suryanarayana, C.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2000.11a
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    • pp.10-10
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    • 2000
  • Mechanical alloying (MA) is a powder metallurgy processing technique involving cold welding, fracturing, and rewelding of powder particles in a high-energy ball mill. This has now become an established commercial technique in producing oxide dispersion strengthened (ODS) nickel- and iron-based materials. The technique of MA is also capable of synthesizing non-equilibrium phases such as supersaturated solid solutions, metastable crystalline and quasicrystalline intermetallic phases, nanostructures, and amorphous alloys. In this respect, the capabilities of MA are similar to those of another important non-equilibrium processing technique, viz, rapid quenching of metallic melts. however, the science of MA is being investigated only during the past ten years or so. The technique of mechanochemistry, on the other hand, has had a long history and the materials produced this way have found a number of technological applications, e.g., in areas such as hydrogen storage materials, heaters, gas absorber, fertilizers. catalysts, cosmetics, and waste management. The present talk will concentrate on the basic mechanisms of formation of non-equilibrium phases by the technique of MA and these aspects will be compared with those of rapid quenching of metallic melts. Additionally, the variety of technological applications of mechanically alloyed products will be highlighted.

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The Metallization of Diamond Grits

  • Sung, James-C.;Hu, Shao-Chung;Chang, Yen-Shuo
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1134-1135
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    • 2006
  • A revolutionary "Active Braze Coated Diamond" (ABCD) has been developed for bonding diamond grits firmly in the metal matrix. The molten braze is wetted and reacted with diamond to form strong chemical bond at the interface so that the diamond does not become knocked out of tools. The ABC is a nickel alloy that can form metallurgical diffusion bondswith the metal matrix. In essence, ABCD turns diamond into a metal grain so that the diamond tools can be made by conventional powder metallurgical process without being concerned about the poor bonding between matrix metal powder and the diamond as before.

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Manufacture of Nano-Sized Ni-ferrite Powder from Waste Solution by Spray Pyrolysis Process (분무열분해 공정에 의한 폐액으로부터 니켈 페라이트 나노 분말 제조)

  • Yu Jae-Keun;Suh Sang-Kee;Kang Seong-Gu;Kim Jwa-Yeon;Park Si-Hyun;Park Yaung-Soo;Choi Jae-Ha;Sohn Jin-Gun
    • Resources Recycling
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    • v.12 no.4
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    • pp.20-29
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    • 2003
  • In order to efficiently recycle the waste solution resulting from shadow mask processing, nano-sized Ni-ferrite powder was fab-ricated through spray pyrolysis process. The average particle size of the powder was below 100nm. In this study, the effects of the reaction temperature. the concentration of raw material solution and the injection speed of solution on the properties of powder were respectively investigated. As the reaction temperature increased from $800^{\circ}C$ to $1100^{\circ}C$, average particle size of the powder significantly Increased and power structure became more solid, whereat its specific surface area was greatly reduced. Formation rate and crystallization of($NiFe_2$$O_4$) phale increased along with the temperature rise. As the concentrations of iron and nickel components in wastere solution increased, particle size of the powder became larger, particle size distribution became more irregular, and specific surface area was reduced. Formation rate and crystallization of $NiFe_2$$O_4$ phase increased significantly along with the increase of the concentration of solution. As the inlet speed of solution increased, particle size of the powder became larger, particle size distribution became wider, specific surface area was reduced and powder structure became less solid. As the inlet speed of solution decreased, formation rate and crystallization of $NiFe_2$$O_4$ phase significantly increased.

Production of Fine Tantalum Powder by Electronically Mediated Reaction (EMR) (도전체 매개반응(EMR)법에 의한 미세 Ta 분말 제조)

  • Park Il;Lee Chuel Ro;Lee Oh Yeon
    • Korean Journal of Materials Research
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    • v.14 no.10
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    • pp.719-724
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    • 2004
  • Production of fine tantalum powder by calciothermic reduction of tantalum oxides ($Ta_{2}O_5$) pellet through an electronically mediated reaction (EMR) has been investigated. $Ta_{2}O_5$ pellet feed and reductant calcium-nickel (Ca-Ni) alloy were charged into electronically isolated locations in a molten $CaCl_2$ bath. The current flow through an external path between the feed (cathode) and reductant (anode) locations was monitored. The current approximately 4.7A was measured during the reaction in the external circuit connecting cathode and anode location. Tantalum powder with approximately 99 $mass\%$ purity was readily obtained after each experiment. Tantalum powder by EMR using $Ta_{2}O_5$ pellet feed was fine compared with that of metal powder by metallothermic reduction and EMR using $Ta_{2}O_5$ powder feed.

Fabrication and Mechanical Characteristics of Bulk Nickel/Carbon Nanotube Nanocomposites via the Electrical Explosion of Wire in Liquid and Spark Plasma Sintering Method

  • Minh, Thuyet-Nguyen;Hong, Hai-Nguyen;Kim, Won Joo;Kim, Ho Yoon;Kim, Jin-Chun
    • Journal of Powder Materials
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    • v.23 no.3
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    • pp.213-220
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    • 2016
  • In this study, bulk nickel-carbon nanotube (CNT) nanocomposites are synthesized by a novel method which includes a combination of ultrasonication, electrical explosion of wire in liquid and spark plasma sintering. The mechanical characteristics of the bulk Ni-CNT composites synthesized with CNT contents of 0.7, 1, 3 and 5 wt.% are investigated. X-ray diffraction, optical microscopy and field emission scanning electron microscopy techniques are used to observe the different phases, morphologies and structures of the composite powders as well as the sintered samples. The obtained results reveal that the as-synthesized composite exhibits substantial enhancement in the microhardness and values more than 140 HV are observed. However an empirical reinforcement limit of 3 wt.% is determined for the CNT content, beyond which, there is no significant improvement in the mechanical properties.