• Title/Summary/Keyword: newsprint mill

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Methods for the Reduction of Consumption and Contamination of Water in a Newsprint Mill by Using Simulation Model and WRDF (전산모사기법과 WRDF를 활용한 ONP 재활용 공정의 용수 및 오염부하 절감 방안에 관한 연구)

  • 이영애;류정용;성용주;김용환;송재광;송봉근;서영범
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.2
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    • pp.54-59
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    • 2004
  • The methods for the minimization of fresh water consumption, waste water generation and water contamination have been greatly investigated and developed for last ten years. Recently, the rising cost of waste water treatment and the more strict environmental regulation lead to the higher demand of more efficient and systematic methods for process water management. The water reuse technology, which not only reduce the process water needs but also minimize waste water generation within the process, could be one of most efficient way for current demand. In this study, the practical way for reduction of water pollution and optimal reuse or recycle of process water in a newsprint mill was investigated by using a simulation model. The result of computer simulation showed that the COD level of approach system could be reduced by 50% after the stock concentration at the 2nd disc filter was increased upto 30%. The application of WRDF(Wrinkled Rotary Drum Filter) to the newsprint mill was carried out with pilot scale. The process water treated by WRDF had enough cleanliness to substitute the forming fabric shower water with the PDF water, which could result in the 30% reduction in fresh water consumption.

New Retention and Drainage Polymer For Carton Board and Newsprint

  • Lee, Woo-Suk;Noh, Jae-Hoon;Hughes, David
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06b
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    • pp.413-415
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    • 2006
  • In this article, we tried to find out the potential of new PVAm (Polyvinylamine) Polymer for optimizing Retention and Drainage system. From the mill experimental in Carton board mill, we could find out PVAm can reduce a significant chemical cost with preserving Drainage. Another case of Newsprint laboratory survey, we could find out the formation benefits from optimizing PAM system to PAM + PVAm dual system.

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Utilization of Paper Sludges for Developing Bed Soils and Seedling Pots (I) - Physico-chemical analysis of paper sludges - (상토 및 육묘 포트의 개발을 위한 제지 슬러지의 이용 (제1보) - 제지 슬러지의 물리.화학적 분석 -)

  • Kim, Chul-Hwan;Kim, Gyeong-Yun;Sin, Tae-Gi;Jung, Ho-Gyeong;Lee, Young-Min;Song, Dae-Bin;Huh, Moo-Ryong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.39 no.4
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    • pp.61-67
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    • 2007
  • Paper sludges collected from three different paper mills were physico-chemically analyzed in order to use them as raw materials for making bed soils and seedling pots. The sludge from a fine paper mill contained lots of inorganic pigment particles used for coating, as those from a newsprint mill and a tissue mill had not. It was clearly through XRD analysis confirmed that all sludges included calcium carbonate. The paper sludge from the tissue mill contained the greatest amount of particles, which would contribute to water absorption and nutrient storage. The sludge from the fine paper mill had the highest density due to many inorganic elements. While the ash content and the total nitrogen content were the highest in the sludge from the fine paper mill, the C/N ratio was the lowest in the fine paper mill sludge. All sludges seemed to have insufficient contents of potassium. The sludges from the newsprint mill and the tissue mill showed more silicon contents than that from the fine paper mill. It was concluded that the sludge from the fine paper mill would be able to be the most efficient raw materials for making bed soils and seedling pots and the other two sludges would be more efficient for intensive culture for crops such as rice and grain with additional supplement of nitrogen and other nutrients.

Determination of Dosage of Flocculants for Paper Wastewater Treatment by Measuring Floc Strength (제지폐수의 플럭강도 측정에 따른 고분자응집제 주입량 결정)

  • Cho, Jun-Hyung;Kang, Mee-Ran
    • Journal of Forest and Environmental Science
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    • v.23 no.2
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    • pp.119-122
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    • 2007
  • Actually, about 45% of total costs for wastewater treatment in a papermaking mill is spent for sludge disposal and the cost of chemicals used to improve the dewaterability of sludge takes much part of it. In order to reduce sludge disposal cost and to improve the efficiency of sludge treatment, it is necessary to minimize the amount of water contained within the sludge and hence to improve the dewaterability of the sludge. The objective of this study was to elucidate the way of improving the dewaterability of sludge. Three types of wastewater from a tissue paper mill, a printing paper mill and a newsprint mill were used and two types of high molecular weight flocculants (anionic PAM and cationic PAM) were used to treat the wastewater. Dewaterability of sludge was evaluated by measuring floc strength.

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Effects of Inorganic Coagulants on Sizing and Contamination in Newsprint Mill (무기 응결제가 신문용지의 사이즈도와 공정오염에 미치는 영향)

  • Lee, Tai Ju;Seo, Jin Ho;Lee, Kwang Seob;Jeong, Sung Hyun;Ryu, Jeong Yong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.3
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    • pp.40-46
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    • 2015
  • For some Korean newsprint mill, addition level of aluminum sulfate has been reduced because sulfur from aluminum sulfate has detrimental effect on the efficiency of anaerobic water treatment. At this moment, an unexpected decrease in sizing degree of TMP mixed newspaper was occurred. The phenomena means that hydrophobic substance usually originated from TMP cannot be fixed on the paper. This study focused on effect of alum and PAC on sizing of paper and contamination. Also, substitutability of PAC was discussed as a possible alternatives of aluminum sulfate under anaerobic condition of water treatment. Evaluation of sizing degree and pitch deposit potential were performed at the varied addition level of PAC and aluminum sulfate. Hydrophobic substance mainly derived from TMP could be fixed on the surface of fiber by PAC. Fines retention was not changed by replacing aluminum sulfate with PAC. Additionally, fixing of hydrophobic substance without excessive agglomeration can be enhanced by PAC with low molecular weight. Consequently, sizing degree of newspaper and contamination of recycling process of ONP can be controlled by low molecular weighted PAC.

Screening of Microorganisms Secreted High Efficient Enzymes and Properties of Enzymatic Deinking for Old Newsprint(II) - Isolation and screening of fungi producing cellulase and xylanase- (고효율 효소를 분비하는 균주의 선발 및 신문고지의 효소탈묵 특성(제2보) -Cellulase와 Xylanase를 생산하는 Fungi의 분리 및 선발-)

  • Park Seong-Cheol;Kang Jin-Ha;Lee Yang-Soo
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.3
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    • pp.9-14
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    • 2004
  • The useful fungi which secret extracellular enzymes was selected for deinking agent of old newsprint. Five fungal strains were isolated from a paper mill soil ground. The CMCase, FPase and xylanase activities of fungi on the liquid culture were investigated at optimal growth conditions. The results of this study were as follow: The optimal pH and temperature for culture growth were 4~8 and 27~$35^{\circ}C$, respectively. For screening of extracellular enzymes at optimal culture conditions the optimal culture period were less than 6-7 days. Fusarium pallidoroseum and Aspergiilus niger which shows relatively higher CMCase, FPase and xylanase activities than the other species were selected for further enzymatic deinking research.

Effects of Cloud Point of Non-ionic Surfactant on Deinking Efficiency of ONP at High Blending Ratio of OMG (비이온성 계면활성제의 운점이 OMG 배합비가 증가된 폐 신문지 탈묵효율에 미치는 영향)

  • Lee, Tai Ju;Seo, Jin Ho;Ryu, Jeong Yong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.6
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    • pp.164-169
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    • 2015
  • Nowadays blending ratio of OMG (old magazine) in recovered paper used for manufacturing newspaper have been increased. When large amount of OMG is consumed in newsprint mill, brightness can be improved by inorganic pigments of coating layer. On the other hand decrease in yield of deinking process will be encountered because the pigments can be removed as reject of froth flotation process. Therefore selection of the optimal deinking agent is an important. Non-ionic surfactant have been used widely in newsprint mill. Non-ionic surfactant has amphoteric characteristics. Hydrophilic group is ethylene and propylene oxide that can induce hydrogen bonding with water molecules. In this regard, cloud point is an important parameter in order to control efficiency of deinking process because hydration of the hydrophobic group can be varied according to temperature of a system. In this study, deinking properties of ONP at high blending ratio of OMG was analyzed according to cloud points of non-ionic surfactants. $L^*$, $a^*$, $b^*$, brightness and effective residual ink concentration did not affected by the change of cloud points. Especially, flotation reject decreased significantly according to increase in cloud point of the non-ionic surfactant. Consequently, when a nonionic surfactant having a cloud point higher than the temperature of the system is used, properties of the deinked pulp can be maintained and yield of deinking process can be improved.

Determination of the Optimum Flocculant Mixing Ratio for Paper Making Wastewater Treatment (제지 폐수처리를 위한 응집제의 최적 혼합주입량 결정 방법)

  • Cho, Jun-Hyung;Kang, Mee-Ran
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.1
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    • pp.41-46
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    • 2008
  • In this study, dewaterability, one of the important properties of wastewater sludge, was investigated using a simple capillary suction time (CST) measurement method. It turned out that one could use the results of CST to find optimum flocculants ratio to improve drainage in wastewater treatment for the printing paper, tissue paper, and newsprint paper mill. Since the optimum ratio of flocculants could be determined with the value of CST, COD removal efficiency could be improved and optimum floc strength could be achieved with precise ratio of flocculants. It was thus that using CST for determining the optimum ratio of flocculants could be economical by reducing the amount of flocculants. Dewaterability could be measured within several seconds using the values of CST in a precise way. The dewaterability could also be useful in investigating the optimum ratio of flocculants.

Utilization of Pinus rigida as Pulpwood for Newsprint Manufacture - Removal of Pitch Substances in Pinus rigida Chips by the Pretreatment of Sulfonation - (신문용지(新聞用紙) 생산용(生産用) 원목(原木)으로의 리기다소나무 이용(利用) - 술폰화(化) 전(前) 처리(處理)에 의한 리기다소나무의 pitch 제거(除去) -)

  • Paik, Ki-Hyon;Lee, Seon-Young;Kang, Chin-Ha
    • Journal of the Korean Wood Science and Technology
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    • v.19 no.2
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    • pp.56-64
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    • 1991
  • The destructed chips(Pinus rigida Mill) were sulfonated under different conditions and defiberated. The yields and strengths of pulp, fatty acid and resin acid in sulfonated chips were determined. The results of this work were as follows: 1) A sulfonation caused a yield reduction to 97.9~88.2% at single stage. and to 94.9~88.2% at two stage pretreatment. The pulp yields were rapidly draped with increasing cooking temperature from $130^{\circ}C$ to $150^{\circ}C$ 2) Pulp strengths were improved with iacreasing cooking temperature. A sulfonation with 5% $Na_2SO_3$/NaOH(8/2) at single stage and 2% NaOH-5% $Na_2SO_3$ at two stage were most effective and gave the best combination of strength properteis. 3) Fatty acid esters in chips were mostly consisted of palmitic and olleic acid. During a sulfonation the former increased extensively, and the latter was lost with increase of cooking times. The amount of pimaric type in the chips was relatively decreased by the pretreatnent and abietic-type increased. But the changes between two resin acid types were insignificant. 4) The effciency of pitch removal was dependant upon cooking liquor pH. To remove sufficiently the resinous substance, the chips must be sulfonated at over pH 12. Therefore, taking account of pitch removel, two stage sulfonation is considered suitable as reinforcement pulp for newsprint manufacture from pitch pine chips : 2% NaOH($60^{\circ}C$ 1 hr) at first stage and 5% $Na_2SO_3$ ($130^{\circ}C$, 1hr) at secund stage.

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Effect of the Ontamination of White Water Obtained from Paper Mill on Paper Strength (제지공정수 폐쇄화 수준이 수질 및 종이 물성에 미치는 영향)

  • Lee Hak Lae;Ham Choong Hyun;Lee Ji Young;Lee Sang Gil
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.4 s.107
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    • pp.16-24
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    • 2004
  • The reduction of paper machine water usage is precursor to the water system closure of any mills. This reduction in water consumption reduces the loss of solids; especially fine particulates and their surface adsorbed chemical additives, from mills, which causes an inevitable increase of fine materials in papermaking systems. Also the reduction of paper machine water usage causes substantial increase of organic and inorganic substances in process water. The deterioration of the papermaking process water quality accompanying the reduction of papermaking system closure can be a prime source of the aggravation of paper quality and process efficiency. It is of great importance for paper mills to investigate the influence of the level of papermaking system closure on the paper properties and process runnabililty before implementing process closure. To predict the changes in paper properties at different levels of system closure, highly cotaminated white water was prepared using reverse osmosis technology and used to prepare handsheets from fine paper and newsprint stocks. Results showed that the quality of process water affects the strength. Preparation of highly contaminated process water and handsheet forming with headbox stocks provided important criteria to determine the relationship between the qualities of process water and paper products.