• Title/Summary/Keyword: natural rubber (NR)

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Effects of Mold Time on Swelling of Natural Rubber Sponge by 2-Step Foaming (2단발포에서 금형시간이 천연고무 스폰지의 팽윤에 미치는 효과)

  • Lee, Hwan-Kwang
    • Proceedings of the KAIS Fall Conference
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    • 2008.11a
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    • pp.335-338
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    • 2008
  • 2단발포에서 금형시간이 천연고무(NR) 스폰지의 팽윤에 미치는 효과를 검토하였다. Kneader와 Rollmill을 사용하여 NR컴파운드를 제조하고 높은 압력조건의 1차금형에서 부분가교시킨 후 대기압의 2차 금형에서 발포와 가교를 완성시켰다. NR스폰지의 겉보기밀도를 측정하고 주사전자현미경을 사용하여 셀구조를 관찰하였다. 얻어진 스폰지에 대하여 실온에서 톨루엔, 이소옥탄, 항공유에 의한 팽윤거동을 조사하였다. 1차금형시간이 증가하면 NR스폰지의 겉보기밀도가 증가하고 팽윤비가 감소하였다. 2차금형시간이 증가하면 NR스폰지의 겉보기밀도가 감소하고 팽윤비가 증가하였다. 용매의 접촉에 의한 NR 스폰지의 부피팽윤비를 높이기 위하여 금형에서 동시에 발생하는 발포제의 분해반응과 NR의 가교반응을 적절히 조절하는 것이 중요하다.

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Studios on the Various Filters for Rubber Compounds. Part 1. Physical Properties of Domestic Calcium Carbonate for NR Compounds (고무용(用) 국산(國産) 각종충전제(各種充塡劑)에 관(關)한 연구(硏究) (제1보(第1報)) 고무용(用) 국산(國産) 탄산(炭酸)칼슘의 성능(性能)에 관(關)하여)

  • Lee, Myung-Whan;An, Young-Pil
    • Elastomers and Composites
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    • v.5 no.1
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    • pp.69-74
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    • 1970
  • The influence of various calcium carbonate on the physical properties of natural rubber have teen carries out extensive experiments on compounding. Final evaluation was made through various kinds of physical test-tensile strength, modulus, tear strength and hardnees-including particle size. The results are as follows: 1. Generally, tile tensile strength, modulus and tear strength showed the similar tendency in various calcium carbonate compounding. 2. The maximum volume of general using have been obtained with 150 phr calcium carbonate in $NR-CaCO_3$ compounding. 3. The particle size of domestic calcium carbonate showed $1.0\mu-2.6\mu$.

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Influence of Mixing Procedure on Properties of Carbon Black-filled Natural Rubber Compounds

  • Park, Sung-Seen
    • Macromolecular Research
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    • v.8 no.4
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    • pp.192-198
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    • 2000
  • Cure characteristics and physical properties of carbon black-filled natural rubber (NR) compounds depending on the mixing procedure were studied using the compounds with different pre-final mixing (FM-1) stages. Carbon master batch (MB) and first and second remitting (1RM and 2RM) stages were employed as the FM-1 stage. Bound rubber content of the FM compound decreased with increasing the mixing steps. This was due to the decrease of the molecular weight distribution of the polymer by the rubber chain scission during the mixing. The Mooney viscosity decreased with increasing the mixing steps. Cure characteristics of the compounds were found to be different with the mixing procedures. The cure times of the compound became slower by increasing the number of the mixing steps. This was explained by the length of rubber chain, the carbon black network, distribution of the curatives in the compound, and immobilization of the polymeric segments. Modulus and tensile strength of the vulcanizate did not show a specific trend with the mixing procedure. Fatigue life of the vulcanizate increased by increasing the mixing stages.

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A Study on the Vulcanization System and Two-Step Foaming Properties for Natural Rubber Foam (천연고무의 가황시스템 및 성형공정에 따른 2단 발포 특성 연구)

  • Sunhee Lee;Ye-Eun Park;Dikshita Chowdhury
    • Textile Coloration and Finishing
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    • v.35 no.4
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    • pp.246-255
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    • 2023
  • In this study, we investigated for natural rubber foam to replace petrochemical-based neoprene foam. Experiments were conducted on vulcanization system and 2-step foaming process of natural rubber. The vulcanization system were EV(Efficient Vulcanization Cure), Semi-EV(Semi-Efficient Vulcanization Cure) and CV(Conventional Vulcanization Cure). In the 2-step foaming process, first molding temperature was 140℃, times were 15, 20, 25, and 30minutes, and the second molding temperature was 160℃, the times 5, 10, 15, and 20minutes. The cure and viscosity characterization were evaluated by oscillating disc rheometer (ODR) and mooney viscosmeter. Various mechanical characteristics, including hardness, tensile strength, elongation at the point of rupture, and tear strength, were quantified. Subsequently, an assessment of alterations in these mechanical attributes was conducted post-immersion in a NaCl solution. In addition degree of volume change was measured after immersing the NR foam in NaCl solution and the low-temperature permanent compression set was evaluated at 4℃. And expansion ratio and shrinkage ratio of NR foam were evaluated for 28 days. As a result the EV vulcanization system showed the least change in physical properties before and after salt water immersion, and the lowest shrinkage ratio for 28 days. In addition it was confirmed that the 2-step foaming optimum condition differed depending on the appropriate vulcanization condition.

Effect of Coagulant Type on the Silica Dispersion and Properties of Functionalized RAFT ESBR Silica Wet Masterbatch

  • Kim, Woong;Ryu, Gyeongchan;Hwang, Kiwon;Song, Sanghoon;Kim, Wonho
    • Elastomers and Composites
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    • v.55 no.3
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    • pp.167-175
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    • 2020
  • Various studies have been conducted to improve silica dispersion of silica filled tire tread compounds; among them, silica wet masterbatch (WMB) technology is known to be suitable for manufacturing silica filled compounds that have high silica content and high dispersibility. Till now, the WMB study is focused on the natural rubber (NR) or emulsion styrene-butadiene rubber (ESBR) that does not have a silica-affinity functional group, and a study of NR or ESBR having a silica-affinity functional group is still not well known. Unlike the dry masterbatch technology, the WMB technology can solve the problems associated with the high Mooney viscosity when applied to silica-friendly rubber. However, a coagulant suitable for each functional group has not yet been determined. Therefore, in this study, different coagulant applied silica WMB was prepared by applying calcium chloride, sulfuric acid, acetic acid, and propionic acid by using a carboxyl group functionalized reversible addition fragmentation chain transfer ESBR. The evaluation of the WMB compounds revealed that the calcium chloride added WMB compound showed excellent silica dispersion, abrasion resistance, and rolling resistance.

Heat and Crack Resistance of Natural Rubber(NR) Compounds According to the Type of Antioxidants (산화방지제 종류에 따른 천연고무 배합물의 내열성 및 내크랙성)

  • Roh, Jong-Dae;Shin, Jun-Geun;Kim, Jin-Tae;Hur, Jae-Young;Kim, Won-Ho
    • Elastomers and Composites
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    • v.34 no.4
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    • pp.341-349
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    • 1999
  • In this study, heat and crack resistance of natural rubber (NR) compounds was evaluated. To prevent the effects of the crosslinking system, a conventional vulcanization system was selected, where the accelerator/sulfur ratio was fixed to 0.25. Vulcanizates containing phenylenediamine showed high tensile strength and tear strength compared to other vulcanizates because phenylenediamine can cause additional crosslinking and high dispersion In the vulcanizates. In the pure shear test, vulcanizates containing phenylenediamine showed an excellent tearing energy which was due to the irregular crack path, and showed excellent heat and crack resistance which was also due to the good dispersity of antioxidant and additional crosslinks in the rubbber vulcanizates.

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Crock Resistance Properties of Natural Rubber Compounds for Tank Track Pads (군용 전투차량 궤도 pads용 천연고무 배합물의 내크랙성 향상을 위한 연구)

  • Shin, Jung-Eun;Kim, Yu-Seuk;Bae, Jong-Woo;Kim, Won-Ho
    • Elastomers and Composites
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    • v.33 no.5
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    • pp.335-344
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    • 1998
  • In this study, the tearing energy and the rate of crack propagation of natural rubber (NR) compounds were evaluated to improve the crack resistance of tank-track pads. Although the factors affecting the crack resistance properties of NR compounds are various in this experiment, the effects of filler(carbon black) and the crosslinking system were evaluated. When the amount of accelerator is equal to that of sulfur( eg. efficient vulcanization), the compound shows the most excellent in the aged mechanical properties and the crack resistance properties. The ISAF carbon black(CB) having a good reinforcing characteristics was better than any other CB grades in physical properties and processablity. The optimum content was 50phr.

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Structure and Properties of the Organoclay Filled NR/BR Nanocomposites

  • Kim Won-Ho;Kim Sang-Kwon;Kang Jong-Hyub;Choe Young-Sun;Chang Young-Wook
    • Macromolecular Research
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    • v.14 no.2
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    • pp.187-193
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    • 2006
  • Organoclay, was applied as a filler, in place of carbon black and silica, to a natural rubber (NR)/butadiene rubber (BR) blend. A compounding method was used to disperse and separate the layered silicates. The effect of a coupling agent on the vulcanizates was evaluated using both the silica and organoclay filled compounds. After the compounding processes were completed, the XRD diffraction peaks disappeared, but then reappeared after vulcanization. The scorch times for the organoclay-filled compounds were very short compared to those for carbon black and silica-filled compounds. The organoclay-filled compounds showed high values of tensile strength, modulus, tear energy, and elongation at the break. When ranked by viscosity, the compounds appeared in the following order: silica > silica (Si-69) > organoclay > organoclay (Si-69) > carbon black. Fractional hysteresis, tensile set, and wear rates were very consistent with the viscosity of the vulcanizates. The Si 69 coupling agent increased reversion resistance, the maximum torque values in the ODR, modulus, and wear resistance, but decreased elongation at the break, fractional hysteresis, and tension set of the vulcanizates.

Study on the noise reduction occurred to rotation in duct (덕트 회전체에서 발생하는 소음저감에 대한 연구)

  • Park, Hong-Ul;Kim, You-Jae;Park, Sung-Kwan
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.875-879
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    • 2006
  • Noise reduction has become a major issue of the duct air-conditioners. This paper describes the reduction of noise and vibration of rotational slim duct system. The design of slim duct system is the most important point of noise reduction in terms of the motor of 2f line noise, resonance noise between forced frequency and natural frequency of Sirocco fan, unbalance noise of motor axis and the noise induced refrigerant. The noise of duct system is mainly measured from diffuser and bottom of duct. The optimal design was implemented after measuring the effect of noise and vibration in each part which is composed of duct system. In this paper, experimental results show that the main elements in air-conditioner duct design. These elements are anti-vibration rubber of motor, axis length of motor, rubber coupler, materials of sirocco fan and control method of motor which are the most vital factors in reducing noise.

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