• Title/Summary/Keyword: n : Strain hardening exponent

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Effects of Strain Hardening Exponents on the Retardation of Fatigue Crack Propagation (가공경화지수가 피로균열 지연거동에 끼치는 영향)

  • 김상철;강동명
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1193-1199
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    • 1990
  • Effects of strain hardening exponents on the behavior of fatigue crack propagation are experimentally investigated. The retardation effect of fatigue crack propagation after single overloading is investigated in relation to strain hardening exponent and crack closure. A relationship between crack opening ratio and strain hardening exponents is inspected through an examination of the crack closure behavior. An empirical equation relating retardation effect of fatigue crack propagation after single overloading, percent peak load and strain hardening exponent of materials is proposed.

Evaluation of Mechanical Properties of AZ31B for Sheet Metal Forming at Warm and High Temperature (온간, 열간 판재 성형을 위한 AZ31B의 기계적 성질 평가)

  • Choo D. K.;Kim W. Y.;Lee J. H.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.256-259
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    • 2004
  • In the present study, AZ31B sheets has a bad formability in room temperature, but the formability is improved significantly as increasing the temperature because of rolled magnesium alloy sheet has a hexagonal closed packed structure (HCP) and a plastic anisotropy. In this paper, after tensile test in various temperatures, strain rate, show the tensile mechanical properties, yield and ultimate strength, K-value, work hardening exponent(n), strain rate sensitivity(m). As temperature increased, yield, ultimate strength and K-value, work hardening exponent(n) are decreased but strain rate sensitivity(m) is increased. As cross-head-speed increased, yield, ultimate strength and K-value, work hardening exponent(n) are increased. And according to the temperature, how change the plastic anisotropy factor R. In addition, we observed how temperatures and cross-head-speed effect on microstructure.

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Determination of Flow Stress and Friction Factor by the Ring Compression Test (II) (링압축실험에 의한 유동응력 및 마찰인자의 결정 (II))

  • 최영민;김낙수
    • Transactions of Materials Processing
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    • v.3 no.2
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    • pp.215-228
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    • 1994
  • The purpose of this paper is to pursue a general method to determine both the flow stress of a material and the friction factor by ring compression test. The materials are assumed to obey the expanded n-power hardening rule including the strain-rate effect. Ring compression is simulated by the rigid-plastic finite element method to obtain the database used in determining the flow stress and friction factor. The Simulation is conducted for various strain hardening exponent, strain-rate sensitivity, friction factor, and compressing speed, as variables. It is assumed that the friction factor is constant during the compression process. To evaluate the compatibility of the database, experiments are carried out at room and evaluated temperature using specimens of aluminum 6061-T6 under dry and grease lubrication condition. It is shown that the proposed test method is useful and easy to use in determining the flow stress and the friction factor.

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Correlation between Overload Retardation and Hardening Exponent (과부하로 인한 균열지연과 변형경화지수와의 상호관계)

  • Sang-Chul,Kim;Jin-Man,Jeong;Moon-Sik,Han
    • Bulletin of the Society of Naval Architects of Korea
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    • v.26 no.2
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    • pp.41-48
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    • 1989
  • This paper investigates the relationship between strain hardening exponents(n) of various marine materials and fatigue crack retardation effect after applying single overload. Using the four different sheet materials, following results are obtained. (1) The fatigue crack propagation rate after applying single overload was retarded and the effects of this retardation were closely related to the strain hardening exponent. (2) The larger the strain hardening exponents were, the more were the fatigue crack retardation effects after applying single overload. (3) The considerable crack closure with the applying of a overload was observed in matrals with large strain hardening exponent. When n is smaller than 0.1, the fatigue crack retardation effects are negligible. On the contrary, when n is larger than 0.2 the fatigue crack retardation effects are significant.

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Retardation of Fatigue Crack Propagation by Single Overloading (단일과대하중에 의한 피로균열전파의 지연거동)

  • 김상철;함경춘;강동명
    • Journal of the Korean Society of Safety
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    • v.7 no.1
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    • pp.20-29
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    • 1992
  • Effects of strain hardening exponents on the retardation behavior of fatigue crack propagation are experimentally investigated. The retardation of fatigue crack propagation seems to be induced by the crack closure at crack tip. The phenomenon of crack closure becomes remarkable with the increment of strain hardening exponent and magnitude of percent peak load. The ratio of crack growth increment(a$\_$d//w$\_$d/) is influenced by a single overloading (a$\_$d/) and estimated plastic zone size (W$\_$d/=2r$\_$y/) is increased according with the increasing of strain ha.dening exponents. The number of retarded crack growth cycles were (N$\_$d/) decreased as the baseline stress intensity factor .ange( K$\_$b/) was increased. Within the limitation of these experimental results obtained under the single overload, an empirical relation between crack retardation ratio (Nd/N*), strain hardening exponent (n) and percent peak load (%PL) has been proposed as; Nd/N*= exp [PL $.$ PL$.$A(n)+B(n) ] where, A(n)=${\alpha}$n+${\beta}$, B(n)=${\gamma}$n+$\delta$, PL=%PL/100 and ${\alpha}$=0.78, ${\beta}$=0.54, ${\gamma}$=0.58 and $\delta$=-0.01, It is interesting to note that all these constants are identical for materials such as aluminum(A3203), steel(S4SC), steel(SS41) and stainless steel(SUS316) used in this experimental study.

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Evaluation of Mechanical Properties for Magnesium Sheet Forming by Tension and Compression Tests (마그네슘 판재성형을 위한 인장 및 압축실험을 통한 기계적 물성 평가)

  • Oh, S. W.;Choo, D. K.;Lee, J. H.;Kang, C. G.
    • Transactions of Materials Processing
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    • v.14 no.7 s.79
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    • pp.635-641
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    • 2005
  • The crystal structure of magnesium was hexagonal close-packed (HCP), so its formability was poor at room temperature. But formability was improved in high temperature with increasing of the slip planes. Purpose of this paper was to know about the mechanical properties of magnesium alloy (AZ31B), before warm and hot forming process. The mechanical properties were defined by the tension and compression tests in various temperature and strain-rate. As the temperature was increased, yield·ultimate strength, K-value, work hardening exponent (n) and anisotropy factor (R) were decreased. But strain rate sensitivity (m) was increased. As strain-rate increased, yield·ultimate strength, K-value, and work hardening exponent (n) were increased. Also, microstructures of grains fined away at high strain-rate. These results would be used in simulations and manufacturing factor fer warm and hot forming process.

Estimation of Mechanical Properties of Mg Alloy at High Temperature by Tension and Compression Tests (인장 및 압축실험을 통한 마그네슘 합금의 고온 물성 평가)

  • Oh S. W.;Choo D. K.;Lee J. H.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.69-72
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    • 2005
  • The crystal structure of magnesium is hexagonal close-packed (HCP), so its formability is poor at room temperature. But formability is improved in high temperature with increasing of the slip planes. Purpose of this paper is to know about the mechanical properties of magnesium alloy (AZ31B), before warm and hot forming process. The mechanical properties were defined by the tension and compression tests in various temperature and strain-rate. As the temperature is increased, yield${\cdot}$ultimate strength, K-value, work hardening exponent (n) and anisotropy factor (R) are decreased. But strain rate sensitivity (m) is increased. As strain-rate increased, yield${\cdot}$ultimate strength, K-value, and work hardening exponent (n) are increased. Also, microstructures of grains fine away at high strain-rate. These results will be used in simulations and manufacturing factor for warm and hot forming process.

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A Study on the Evaluation of the Automatic Measurement Method of Plastic Strain Ratio by Two Extensometers (신장계에 의한 소성변형비 자동측정법의 평가에 관한 연구)

  • 김인수
    • Transactions of Materials Processing
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    • v.12 no.5
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    • pp.504-512
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    • 2003
  • The plastic strain ratios(R-values) of low carbon steel sheets were determined by the automatic strain measurement method using two extensometers, the indirect photo method for the same tensile specimen during tensile test and the indirect method for the specimen after tensile test. The experimental results showed that the measured plastic strain ratios from the automatic strain measurement method using two extensometers coincided with those from the indirect photo method and the indirect method for all tensile specimens. In addition, the strain dependence of plastic strain ratios could be continuously recorded and the anisotropy of the strength coefficient, K, and strain hardening exponent, n, could be automatically calculated in three directions by computer through the use of two extensometers. The experimental results showed that the strain dependence of R-value was related to the anisotropy of strain hardening exponent in low carbon steel sheets.

A study on formability of AZ31 alloy sheets in square cup deep drawing process at temperature elevated (AZ31 합금의 온간 사각 컵 디프 드로잉 공정에서의 성형성에 관한 연구)

  • Kim M. C.;Lee Y. S.;Kwon Y. N.;Kim S. W.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.235-238
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    • 2005
  • In this study, it is investigated that the effect of material properties such as strength coefficient and strain hardening exponent on formability of AZ31 alloy sheet in square cup deep drawing process. Mechanical properties of AZ31 alloy sheet at elevated temperature $250^{\circ}C$ are obtained from uniaxial tensile tests and based on these results, a series of square cup deep drawing tests at the same temperature condition are carried out. Also, the possibilities of necking initiation is predicted by the FEM and FLD and compared with experimental results.

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Formability of Sheet Metals (금속판재의 성형성)

  • 이동녕
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.06a
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    • pp.11-23
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    • 1994
  • Formability of sheet metals can be evaluated using tensile testing. Easily measured tensile properties such as yield strength, tensile strength, elongation, strain hardening exponent, strain rate sensitivity and plastic strain ratio are important parameters to evaluated the sheet formability. This paper briefly explains how these properties are related to deep drawability and stretchability. The plastic anisotropy of sheet metals is usually attributed to the crystallographic texture. However dislocation distribution may influence the anisotropy.