• 제목/요약/키워드: multi-axial stress

검색결과 86건 처리시간 0.027초

증기발생기 전열관 감육부의 강도 및 손상평가 (Failure Assessment and Strength of Steam Generator Tubes with Wall Thinning)

  • 성기용;안석환;윤자문;남기우
    • 한국해양공학회지
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    • 제21권2호
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    • pp.50-59
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    • 2007
  • Steam generator tubes are degraded from wear, stress corrosion cracking, rupture and fatigue and so on. Therefore, the failure assessment of steam generator tube is very important for the integrity of energy plants. In the steam generator tubes, sometimes, the local wall thinning may result from severe degradations such as erosion-corrosion damage and wear due to vibration. In this paper, the elasto-plastic analysis was performed by FE code ANSYS on steam generator tubes with wall thinning. Also, the four-point bending tests were performed on the wall thinned specimens, and then it was compared with the analysis results. We evaluated the failure mode, fracture strength and fracture behavior from the experiment and FE analysis. Also, it was possible to predict the crack initiation point by estimating true fracture ductility under multi-axial stress conditions at the center of the thinned area from FE analysis.

AISI 316L스테인리스강의 소형펀치 크리프 거동에 미치는 마찰계수의 영향 (Effect of Friction Coefficient on the Small Punch Creep Behavior of AISI 316L Stainless Steel)

  • 김범준;조남혁;김문기;임병수
    • 대한금속재료학회지
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    • 제49권7호
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    • pp.515-521
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    • 2011
  • Small punch creep testing has received attention due to the convenience of using smaller specimens than those of conventional uniaxial creep tests, which enables creep testing on developing or currently operational components. However, precedent studies have shown that it is necessary to consider friction between the punch and specimen when computing uniaxial equivalent stress from a finite element model. In this study, small punch creep behaviors of AISI 316L stainless steel, which is widely used in high temperature-high pressure machineries, have been compared for the two different ceramic balls such as $Si_3N_4$ and $Al_2O_3$. The optimal range of the friction coefficient is 0.4~0.5 at $650^{\circ}C$ for the best fit between experimental and simulation data of AISI 316 L stainless steel. The higher the friction coefficient, the longer the creep rupture time is. Therefore, the type of ceramic ball used must be specified for standardization of small punch creep testing.

Destructive testing of adhesively bonded joints under static tensile loading

  • Ochsner, A.;Gegner, J.
    • 접착 및 계면
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    • 제5권2호
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    • pp.22-36
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    • 2004
  • Several in-situ testing methods of adhesively bonded joints under static short-time tensile loading are critically analyzed in terms of experimental procedure and data evaluation. Due to its rather homogeneous stress state across the glue line, the tensile-shear test with thick single-lap specimens, according to ISO 11003-2, has become the most important test process for the determination of realistic materials parameters. This basic method, which was improved in both, the experimental part by stepped adherends and easily attachable extensometers and the evaluation procedure by numeric substrate deformation correction and test simulation based on the finite element method (FEM), is therefore demonstrated by application to several kinds of adhesives and metallic adherends. Multi-axial load decreases the strength of a joint. This effect, which is illustrated by an experimental comparison, impedes the derivation of realistic mechanical characteristics from measured force-displacement curves. It is shown by numeric modeling that tensile-shear tests with thin plate substrates according to ISO 4587, which are widely used for quick industrial quality assurance, reveal an inhomogeneous stress state, especially because of relatively large adherend deformation. Complete experimental determination of the elastic properties of bonded joints requires independent measurement of at least two characteristics. As the thick-adherend tensile-shear test directly yields the shear modulus, the tensile butt-joint test according to ISO 6922 represents the most obvious complement of the test programme. Thus, validity of analytical correction formulae proposed in literature for the derivation of realistic materials characteristics is verified by numeric simulation. Moreover, the influence of the substrate deformation is examined and a FEM correction method introduced.

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다중면 하중하에 정방향 대층구조를 가진 격자재료의 연속적인 소성모델 (Continuum Based Plasticity Models for Cubic Symmetry Lattice Materials Under Multi-Surface Loading)

  • 선우현;허종완
    • 복합신소재구조학회 논문집
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    • 제2권3호
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    • pp.1-11
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    • 2011
  • 본 연구에서는 하위 요소로(sub-element) 구성된 3차원 대칭 단위 요소들로 조합된 트러스 격자 구조물의 연속적인 물성치를 제안하였다. 개별적인 트러스 격자 물성치는 균질화 작업을 통하여 유효한 응력과 변형률 관계로 이루어진 연속적인 물성치 모델로 나타낼 수 있다. 미시적인 규모(micro scale) 스트럿의 인장이나 압축 응답에 의한 축강성은 전체 격자재료의 대부분의 강도를 차지하고, 이러한 스트럿의 부피 분율(fraction)은 효과적인 강도뿐만 아니라 복제 가능한 단위 요소로 이루어진 격자판의 상대밀도에 큰 영향을 주었다. 그러므로 균질한 강성부재로 구성된 연속적인 구성모델은 미시적인 규모로 간주되는 스트럿의 강도, 내부응력 상태 및 부피 분율과 관련된 역학적인 특성들을 포함하고 있다는 것을 확인할 수 있었다. 미시적인 규모의 응력에서 소성흐름은 균질한 구성식에서 파생된 거시적인 규모에서의 (macro-scale)응력 표면에 있는 연속적인 응력함수의 영역을 확장한다. 따라서 본 연구를 통하여 3차원 대칭 단위요소 구조물의 기본 기하학을 조사하고 압력에 의존적인 마크로 규모에서의 (macro-scale) 응력함수를 예측하는 연속적인 소성모델을 공식화하였다.

Nonlinear dynamic analysis of RC frames using cyclic moment-curvature relation

  • Kwak, Hyo-Gyoung;Kim, Sun-Pil;Kim, Ji-Eun
    • Structural Engineering and Mechanics
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    • 제17권3_4호
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    • pp.357-378
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    • 2004
  • Nonlinear dynamic analysis of a reinforced concrete (RC) frame under earthquake loading is performed in this paper on the basis of a hysteretic moment-curvature relation. Unlike previous analytical moment-curvature relations which take into account the flexural deformation only with the perfect-bond assumption, by introducing an equivalent flexural stiffness, the proposed relation considers the rigid-body-motion due to anchorage slip at the fixed end, which accounts for more than 50% of the total deformation. The advantage of the proposed relation, compared with both the layered section approach and the multi-component model, may be the ease of its application to a complex structure composed of many elements and on the reduction in calculation time and memory space. Describing the structural response more exactly becomes possible through the use of curved unloading and reloading branches inferred from the stress-strain relation of steel and consideration of the pinching effect caused by axial force. Finally, the applicability of the proposed model to the nonlinear dynamic analysis of RC structures is established through correlation studies between analytical and experimental results.

굽힘하중을 받는 배관의 파손에 미치는 감육의 영향 (Effect of wall Thinning on the Failure of Pipes Subjected to Bending Load)

  • 안석환;이수식;남기우
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2004년도 학술대회지
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    • pp.242-246
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    • 2004
  • Effects of circumferentially local wall thinning on the fracture behavior of pipes were investigated by monotonic four-point bending. Local wall thinning was machined on the pipes in order to simulate erosion/corrosion metal loss. The configurations of the eroded area included an eroded ratio of d/t= 0.2, 0.5, 0.6, and 0.8, and an eroded length of I = 10 mm, 25 mm, and 120 mm. Fracture type could be classified into ovalization, local buckling, and crack initiation depending on the eroded length and eroded ratio. Three-dimensional elasto-plastic analyses were also carried out using the finite element method, which is able to accurately simulate fracture behaviors excepting failure due to cracking. It was possible to predict the crack initiation point by estimating true fracture ductility under multi-axial stress conditions at the center of the eroded area.

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Multi-Scale Heterogeneous Fracture Modeling of Asphalt Mixture Using Microfabric Distinct Element Approach

  • Kim Hyun-Wook;Buttler William G.
    • 한국도로학회논문집
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    • 제8권1호
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    • pp.139-152
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    • 2006
  • Many experimental and numerical approaches have been developed to evaluate paving materials and to predict pavement response and distress. Micromechanical simulation modeling is a technology that can reduce the number of physical tests required in material formulation and design and that can provide more details, e.g., the internal stress and strain state, and energy evolution and dissipation in simulated specimens with realistic microstructural features. A clustered distinct element modeling (DEM) approach was implemented In the two-dimensional particle flow software package (PFC-2D) to study the complex behavior observed in asphalt mixture fracturing. The relationship between continuous and discontinuous material properties was defined based on the potential energy approach. The theoretical relationship was validated with the uniform axial compression and cantilever beam model using two-dimensional plane strain and plane stress models. A bilinear cohesive displacement-softening model was implemented as an intrinsic interface and applied for both homogeneous and heterogeneous fracture modeling in order to simulate behavior in the fracture process zone and to simulate crack propagation. A disk-shaped compact tension test (DC(T)) with heterogeneous microstructure was simulated and compared with the experimental fracture test results to study Mode I fracture. The realistic arbitrary crack propagation including crack deflection, microcracking, crack face sliding, crack branching, and crack tip blunting could be represented in the fracture models. This micromechanical modeling approach represents the early developmental stages towards a 'virtual asphalt laboratory,' where simulations of laboratory tests and eventually field response and distress predictions can be made to enhance our understanding of pavement distress mechanisms, such its thermal fracture, reflective cracking, and fatigue crack growth.

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등가강도 개념에 의한 탄소섬유 복합재료의 이축강도 및 피로수명 예측 (Prediction of Biaxial Strength and Fatigue Life using the Concept of Equivalent Strength)

  • 이창수;황운봉
    • Composites Research
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    • 제12권2호
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    • pp.53-61
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    • 1999
  • 복합재료의 파단식은 강도계수의 산정이 쉽고, 형상이 유연하며, 논리적인 단순성을 유지하기 위하여 각 파단모드와 하중조건을 고려하는 것이 바람직하다. 본 연구에서는 인장 및 비틀림의 이축하중에 대한 등가강도를 도입함으로써 새로운 파단식을 유도하였다. 이축 실험 결과는 등가이축강도가 cos($tan^{-1}R_b$)의 지수함수로 표현됨을 보였다. 이축하중의 파단강도는 일방향 인장강도 및 비틀림강도와 이축비의 함수로 예측할 수 있다. 실험 데이터의 산포성은 Weibull 분포함수와 등가이축강도 개념을 이용하여 분석하였다. 또한, 일방향 인장 및 비틀림 S-N 선도로부터 복합하중하의 S-N 선도를 구할 수 있는 피로해석법을 평면 응력 모델을 기반으로 개발하였다. 예측결과는 적층복합재료의 이축강도와 피로수명의 실험 데이터와 잘 일치하였다.

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인공신경망을 이용한 터널 거동 예측 시스템 개발 (The Development of Tunnel Behavior Prediction System Using Artificial Neural Network)

  • 이종구;문홍득;백영식
    • 한국지반공학회논문집
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    • 제19권2호
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    • pp.267-278
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    • 2003
  • 인공신경망은 복잡한 문제를 해결하는데 있어 여러 분야에서 널리 활용되고 있는 매우 효과적인 기법으로 알려져 있다. 본 연구에서는 터널거동을 효과적으로 예측하기 위해 이러한 인공신경망 기법을 이용한 터널거동 예측시스템 (TBPS)을 개발하였다. 본 시스템 개발을 위해 시공이 완료된 31개 현장 193 개소 지점으로부터 얻은 터널 계측자료 (즉, 천단침하, 내공변위, 록볼트 축력, 숏크리트 압축 및 전단응력, 내진시 라이닝의 응력 등)를 D/B화하여 이용하였다. 또한 개발된 TBPS의 학습을 위해 가장 효과적이라 알려진 역전파 알고리즘을 사용하여 이들 자료의 학습을 실시하였다. 이러한 과정을 통해 개발된 TBPS를 이용하여 예측한 터널 거동 값과 현장계측 값, 수치해석에 의한 결과 값의 상호 비교 분석을 실시하였다. 비교분석 결과, TBPS에 의한 거동예측결과 값의 변화는 실무에 적용 가능한 범주에 있는 것으로 나타났다. 따라서 본 연구에서 개발된 TBPS는 터널의 타당성검토나 기본 및 실시설계 등에 적용하여 효율적으로 필요한 정보를 신속하게 얻을 수 있는데 사용될 수 있을 것으로 판단된다.

A Numerical Study of Turbulent Flow Around a Twin-Skeg Container Ship Model with Appendages

  • Kim, Hyoung-Tae;Lee, Pyung-Kuk;Kim, Hee-Taek
    • Journal of Ship and Ocean Technology
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    • 제10권4호
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    • pp.12-23
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    • 2006
  • In this paper, a numerical study is carried out to investigate the turbulent flow around a twin-skeg container ship model with rudders including propeller effects. A commercial CFD code, FLUENT is used with body forces distributed on the propeller disk to simulate the ship stem and wake flows with the propeller in operation. A multi-block, matching, structured grid system has been generated for the container ship hull with twin-skegs in consideration of rudders and body-force propeller disks. The RANS equations for incompressible fluid flows are solved numerically by using a finite volume method. For the turbulence closure, a Reynolds stress model is used in conjunction with a wall function. Computations are carried out for the bare hull as well as the hull with appendages of a twin-skeg container ship model. For the bare hull, the computational results are compared with experimental data and show generally a good agreement. For the hull with appendages, the changes of the stem flow by the rudders and the propellers have been analyzed based on the computed result since there is no experimental data available for comparison. It is found the flow incoming to the rudders has an angle of attack due to the influence of the skegs and thereby the hull surface pressure and the limiting streamlines are changed slightly by the rudders. The axial velocity of the propeller disk is found to be accelerated overall by about 35% due to the propeller operation with the rudders. The area and the magnitude of low pressure on the hull surface enlarge with the flow acceleration caused by the propeller. The propellers are found to have an effect on up to the position where the skeg begins. The propeller slipstream is disturbed strongly by the rudders and the flow is accelerated further and the transverse velocity vectors are weakened due to the flow rectifying effect of the rudder.