• 제목/요약/키워드: multi layer multi pass

검색결과 53건 처리시간 0.018초

해석 해의 온도곡선을 이용한 템퍼비이드 용접공정 평가기술 (Techniques for Estimating Temper Bead Welding Process by using Temperature Curves of Analytical Solution)

  • 이호진;이봉상;박광수;변진귀;정인철
    • Journal of Welding and Joining
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    • 제28권5호
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    • pp.51-57
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    • 2010
  • Brittle microstructure created in a heat affected zone (HAZ) during the welding of low alloy steel can be eliminated by post-weld heat treatment (PWHT). If the PWHT is not possible during a repair welding, the controlled bead depositions of multi-pass welding should be applied to obtain tempering effect on the HAZ without PWHT. In order to anticipate and control the tempering effect during the temper bead welding, the definition of temperature curve obtained from the analytical solution was suggested in this research. Because the analytical solution for heat flow is expressed as a mathematical equation of weld parameters, it may be effective in anticipating the effect of each weld parameter on the tempering in HAZ during the successive bead depositions. The reheating effect by the successive bead layer on the brittle coarse grained HAZ formed by earlier bead deposition was estimated by comparing the overlapped distance between the temperature curves in the HAZ. Three layered weld specimens of SA508 base metal with A52 filler were prepared by controlling heat input ratio between layers. The tempering effect anticipated by using the overlapped distance between the temperature curves was verified by measuring the micro-hardness distribution in the HAZ of prepared specimens. The temperature curve obtained from analytical solution was expected as a good tool to find optimal temper bead welding conditions.

냉간압연접합법에 의해 제조된 AA6061/AA5052/AA6061 복합판재의 미세조직 및 기계적 성질 (Microstructure and Mechanical Properties of AA6061/AA5052/AA6061 Complex Sheet Fabricated by Cold-Roll Bonding Process)

  • 황주연;이성희
    • 한국재료학회지
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    • 제29권6호
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    • pp.392-397
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    • 2019
  • A cold roll-bonding process is applied to fabricate an AA6061/AA5052/AA6061 three-layer clad sheet. Two AA6061 and one AA5052 sheets of 2 mm thickness, 40 mm width, and 300 mm length are stacked, with the AA5052 sheet located in the center. After surface treatment such as degreasing and wire brushing, sample is reduced to a thickness of 1.5 mm by multi-pass cold rolling. The rolling is performed at ambient temperature without lubricant using a 2-high mill with a roll diameter of 400 mm at rolling speed of 6.0 m/sec. The roll bonded AA6061/AA5052/AA6061 complex sheet is then hardened by natural aging(T4) and artificial aging(T6) treatments. The microstructures of the as-roll bonded and age-hardened Al complex sheets are revealed by optical microscopy; the mechanical properties are investigated by tensile testing and hardness testing. After rolling, the roll-bonded AA6061/AA5052/AA6061 sheets show a typical deformation structure in which grains are elongated in the rolling direction. However, after T4 and T6 aging treatment, there is a recrystallization structure consisting of coarse equiaxed grains in both AA5052 and AA6061 sheets. The as roll-bonded specimen shows a sandwich structure in which an AA5052 sheet is inserted into two AA6061 sheets with higher hardness. However, after T4 and T6 aging treatment, there is a different sandwich structure in which the hardness of the upper and lower layers of the AA6061 sheets is higher than that of the center of the AA5052 sheet. The strength values of the T4 and T6 age-treated specimens are found to increase by 1.3 and 1.4 times, respectively, compared to that value of the starting material.

LTCC 공법을 사용한 Cellular/SDMB 안테나-다이플렉서 모듈 (Antenna-Diplexer Module for Cellular/SDMB Band Using LTCC Technology)

  • 하정욱;장기훈;윤영중
    • 한국전자파학회논문지
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    • 제18권7호
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    • pp.774-783
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    • 2007
  • 본 논문은 Cellular 대역과 SDMB(Satellite Digital Multimedia Broadcasting) 대역에서 동작하는 무선 통신 시스템을 위한 송수신 전치단의 소형 안테나-다이플렉서 모듈을 설계하고 구현하는 방법을 제안한다. 제안된 모듈은 이중 공진 안테나와 다이플렉서로 구성되고, 저 손실과 소형화를 동시에 달성하기 위해 다층의 LTCC(Low Temperature Co-fired Ceramic) 기술을 이용하여 제작되었다. 이중 공진 안테나는 소형화를 위해 미앤더 라인을 사용하였고, 임피던스 매칭을 쉽게 이루기 위해 IFA(Inverted-F Antenna) 구조를 응용하여 설계하였으며, 간단한 구조를 지니면서 사양을 만족하는 이득과 대역폭을 갖는다. 다이플렉서는 저역 통과 필터 및 고역 통과 필터를 결합하여 설계되었고, 이들 사이의 상호 간섭을 줄임으로써 높은 격리도를 얻을 수 있었다. 제작된 모듈의 크기는 $27.5{\times}12.0{\times}2.2mm$이고, $813{\sim}902MHz,\;2,586{\sim}2,655MHz$의 동작 주파수 대역과 -1.96 dBi(cellular band), -5.43 dBi(SDMB band)의 이득이 측정되었다. 주파수 응답 특성과 방사 특성이 분석되었다.