• Title/Summary/Keyword: multi forming

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Application of Multi-Layer Perceptron and Random Forest Method for Cylinder Plate Forming (Multi-Layer Perceptron과 Random Forest를 이용한 실린더 판재의 성형 조건 예측)

  • Kim, Seong-Kyeom;Hwang, Se-Yun;Lee, Jang-Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.5
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    • pp.297-304
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    • 2020
  • In this study, the prediction method was reviewed to process a cylindrical plate forming using machine learning as a data-driven approach by roll bending equipment. The calculation of the forming variables was based on the analysis using the mechanical relationship between the material properties and the roll bending machine in the bending process. Then, by applying the finite element analysis method, the accuracy of the deformation prediction model was reviewed, and a large number data set was created to apply to machine learning using the finite element analysis model for deformation prediction. As a result of the application of the machine learning model, it was confirmed that the calculation is slightly higher than the linear regression method. Applicable results were confirmed through the machine learning method.

Automation of forming machine using pneumatic equipments (공압에 의한 단위기계의 자동화)

  • 김장호
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.678-681
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    • 1986
  • Pneumatic equipments are widely used in factory automation. Compressed air has many merits, but because of compressibility pneumatic actuators are used limitedly where requires an exact intermediate stopping positions and very slow constant speed. This paper shows the application example of multi-position cylinder to the forming machine.

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A study on the accuracy of multi-task learning structure artificial neural network applicable to multi-quality prediction in injection molding process (사출성형공정에서 다수 품질 예측에 적용가능한 다중 작업 학습 구조 인공신경망의 정확성에 대한 연구)

  • Lee, Jun-Han;Kim, Jong-Sun
    • Design & Manufacturing
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    • v.16 no.3
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    • pp.1-8
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    • 2022
  • In this study, an artificial neural network(ANN) was constructed to establish the relationship between process condition prameters and the qualities of the injection-molded product in the injection molding process. Six process parmeters were set as input parameter for ANN: melt temperature, mold temperature, injection speed, packing pressure, packing time, and cooling time. As output parameters, the mass, nominal diameter, and height of the injection-molded product were set. Two learning structures were applied to the ANN. The single-task learning, in which all output parameters are learned in correlation with each other, and the multi-task learning structure in which each output parameters is individually learned according to the characteristics, were constructed. As a result of constructing an artificial neural network with two learning structures and evaluating the prediction performance, it was confirmed that the predicted value of the ANN to which the multi-task learning structure was applied had a low RMSE compared with the single-task learning structure. In addition, when comparing the quality specifications of injection molded products with the prediction values of the ANN, it was confirmed that the ANN of the multi-task learning structure satisfies the quality specifications for all of the mass, diameter, and height.

Development of Roll Forming Process for an Automotive Part of High Strength Steel (고강도강 자동차 부품 생산을 위한 롤 성형 공정 개발)

  • Kim, Kwang-Heui;Sim, Sung-Bo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.3
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    • pp.45-50
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    • 2005
  • A roll forming process for an automotive part of high strength steel is developed. The preliminary flower is generated semi-automatically by an AutoLISP program. The roll forming process is approximated as a multi-step bending process and the preliminary flower is analyzed by the plane strain finite element method. Then, the first flower is selected and modified through the finite element analysis. With the final flower, forming rolls are designed and constructed. Experiments are carried out on a prototype roll forming machine.

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Experimental Investigation on the Flow Control of Hub Clutch for Automobile (자동차용 허브 클러치의 유동제어에 관한 실험적 연구)

  • 박종남;김동환;김병민
    • Transactions of Materials Processing
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    • v.11 no.5
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    • pp.430-438
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    • 2002
  • This paper suggests the new technology to control metal flow in orther to change of the cold forging from conventional deep drawing forming. This technology can be summarized the complex forming, which consists of bulk forming and sheet forming, and multi-action forging, which be performed double action press. The proposed technology is applied to hub clutch model which is part of auto-transmission for automobile. The purpose of this study is to investigate the material flow behavior of hub clutch through control the relative velocity ratio and the stroke of mandrel and punch using the flow forming technique. First of all, the finite element simulations are applied to analyse optimal process conditions to prevent flow defect(necking defect etc.) from non-uniform metal flow, then the results are compared with the plasticine model material experiments. The punch load for real material is predict from similarity law. Finally, the model material experiment results are in good agreement with the FE simulation ones.

Laser Forming of Sheet Metal by Geometrical Information (기하학적 정보를 이용한 이중곡률 형상의 레이저 성형)

  • Kim, Ji-Tae;Na, Seok-Ju
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.91-93
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    • 2005
  • Forming sheet metal by laser-induced thermal stresses (laser forming) has been extensively studied, and the research has focused on two-dimensional geometries using a multi-pass straight line scan. Recently there came out some useful studies or three-dimensional laser forming which is applied to doubly curved shapes. The task of 3D laser forming sheet metal is to determine a set of process parameters such as laser scanning paths, laser power and scanning speed that will make a given shape. New method for laser forming of a doubly curved surface by using geometrical information was proposed and verified by experiments. This method shows good performance in the sense of calculation time and accuracy compared to the inherent strain method.

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Optimal Blank Design for Sheet Metal Stamping (박판성형공정의 블랭크 최적설계)

  • 김용환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.141-145
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    • 2000
  • A systematic method to find the optimal blank shape for sheet forming is proposed by coupling the numerical simulation technique. A weighted parameter was introduced in order to simplify the multi-variable optimization problem to a single-variable problem. The proposed method has been applied to the blank design of drawing processes to obtain the near-net shape within the required error bound after forming, Excellent results have been obtained between the numerical results and the target contour shapes. Through the investigation the proposed systematic method for optimal blank design is found to be effective in the practical forming processes

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mechanical properties of Al-Cu-Zr alloy parts by superplastic forming (Al-Cu-Zr 합금 초소성 성형품의 기계적 성질)

  • 이영선
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.163-170
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    • 1999
  • Although the bulge forming technique is currently employed in commercial superplastic forming processes, the uniaxial tensile test is still the most commonly used method for the evaluation of the superplasticity of materials due to its simplicity in testing. However, the results obtained from the uniaxial tensile test can not be applied in analyzing the characteristics of the real parts formed in multi-axial stress state. In this paper, using the tensile test specimen obtained from the square cup manufactured by superplastic forming, tensile strength and elongation have been investigated according to the strain and cavity volume fraction. From the result of experiment, tensile strength and elongation are decreased according to the strain and cavity in Al-6%Cu-0.4%Zr alloy. On condition of uniaxial stress, cavity volume fraction is increased on linear according to the increasement of thickness strain. However, on condition of biaxial stress there are critical point( E t=1.5-1.6) that the slope, the ratio of cavity volume fraction and strain, have been changed. Therefore, cavity volume fraction is different with respect to stress condition, although the same strain.

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Effective Beam Structure for Multi-Target Detection and Tracking in the Active Electrically Scanned Array Radar (능동위상배열 레이더에서 다중표적 탐지/추적을 위한 효과적인 빔 구조 연구)

  • Lee, Joo-Hyun;Lee, Seok-Gon;Park, Dae-Sung;Cho, Byung-Lae
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.25 no.10
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    • pp.1069-1076
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    • 2014
  • This paper presents an efficient receive beam structure able to search and track the simultaneous bundle targets with the active electrically scanned array radar. One of the characteristic with the active phased array radar is to point toward wanted direction and to forming simultaneously the digital multi-beam. This paper proposes method to detect and track rapidly bundle targets coming to radar using the digital beam forming. The proposed the beam forming method in the paper is evaluated about the angle accuracy of targets via a computer simulation.

Multi-stage forming analysis of milli component for improvement of forming accuracy (밀리부품 성형 정밀도 향상을 위한 다단계 미세성형 해석)

  • Yoon, J.H.;Huh, H.;Kim, S.S.;Choi, T.H.;Na, G.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.97-100
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    • 2003
  • Globally, the various machine components, as in electronics and communications, are demanded to being high-performance and micro-scale with abrupt development of the fields of computers, mobile communications. As this current tendency, production of the parts that must have high accuracy, so called milli-structure, are accomplished by the method of top-down, differently as in the techniques of MEMS, NANO. But, in the case of milli-structure, production procedure is highly costs, difficult and demands more accurate dimension than the conservative forming, processing technique. In this paper, forming analysis of the micro-former as the milli-structure are performed and then calculate the punch force etc. This information calculated is applied to decide the forming capacity of micro-former and design the process of forming stage, dimension of dies in another forming bodies. And, for the better precise forming analysis, elasto-plastic analysis is to be performed, then the consideration about effect of elastic recovery when punch and die are unloaded, have to be discussed in change of dimensions.

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