• Journal of the Korean Ceramic Society
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• v.26 no.6
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• pp.763-770
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• 1989

A very fine and pure mullite powder of the stoichiometric composition was prepared from aluminium isopropoxide and tetraethylorthosilicate by an alkoxide hydrolysis method using NH4OH as a catalytic agent. The gel powder obtained from the hydrolysis was calcined at 80$0^{\circ}C$ and 125$0^{\circ}C$. The average particle sizes of the powders calcined at 80$0^{\circ}C$ and 125$0^{\circ}C$ were 0.19${\mu}{\textrm}{m}$ and 0.25${\mu}{\textrm}{m}$, respectively. The specific surface areas of the powders calcined at 80$0^{\circ}C$ and 125$0^{\circ}C$ were 114.7$m^2$/g and 20.6$m^2$/g, respectively. The bending strength and fracture toughness of the mullite ceramics sintered at 1$650^{\circ}C$ were 263.1MPa and 2.30MPa.m1/2 respectively.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09b
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• pp.1067-1070
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• 2006

Experimental samples were produced with mullite and cordierite powders with SiC. Effects of temperature, atmosphere and additive on the composite properties were investigated by XRD, STA and PSA methods. Results show that samples containing calcinate cordierite and calcinate mullite with SiC baked in air atmosphere have not suitable properties at the temperature range of $1380-1450^{\circ}C$ due to SiC intensive oxidation, while argon atmosphere decrease SiC oxidation. Using $Bi_2O_3$ as the additive, cordierite phase formation and prevention from SiC oxidation at low temperatures were achieved, leading to the improvement of physical and mechanical properties

• Journal of the Korean Ceramic Society
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• v.27 no.8
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• pp.1011-1019
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• 1990

Pyrophyllite, which has low impurities, was used in the synthesis of mullite to decrease the glass phase, which can be formed from impurities such as alkali and alkali earth elemetns present in raw materials. But, as pyrophyllite has less alumina content than other aluminosilicate materials such as kaolin, more alumina sources were needed in the synthesis of mullite. In other to investigate the effect of particle size of alumina sources on the mullitization of pyrophyllite, aluminum hydrate gel and activated alumina were used. When activated alumina, which has large particle size, was added to pyrophyllite, mullitization was not fully accomplished regardless of temprature. In the case of aluminum hydrate gel, which has small particle size, the maximum yield of mullite was about 90.3% at 1700$^{\circ}C$, and grain size of mullite was larter than the case of activated alumina was added.

• Proceedings of the Materials Research Society of Korea Conference
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• 1997.10a
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• pp.168-168
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• 1997

• Proceedings of the Korean Ceranic Society Conference
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• 2003.10a
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• pp.49.1-49
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• 2003

• Korean Journal of Materials Research
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• v.3 no.6
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• pp.624-631
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• 1993

The composites in the system aluminium titanate-mullite were synthesized by stepwise alkoxide hydrolysis of tetraethylorthosilicate, Si(OCLH5), and titaniumtetraethoxide, $Ti(OC_{2}H_{5})_4$ in $Al_{2}O_{3}$ ethanolic colloidal solution. All particles produced by sol-gel-process were amorphous, monodispesed and had a narrow particle size distribution. Sintered bodies at $1600 ^{\circ}C$ for 2h were subjected to prolonged durability tests-on the one hand annealing at the critical decomposition temperature of $1100 ^{\circ}C$ for lOOh and on the other cyclic thermal shock between 750 and $1400 ^{\circ}C$ for 100h. The best thermal durability was achieved by a composition containing 70 and 80 vol% aluminium titanate, which showed little change in microstructure and thermal expansion cycles during the tests. The microstructural degradation of samples studied using scanning electron microscopy, X-ray diffraction, and dilatometry, was presented here. The study was conducted in order to predict the service life of aluminium titanate-mullite ceramics formed by this processing route.

• Proceedings of the Korea Association of Crystal Growth Conference
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• 2000.06a
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• pp.195-214
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• 2000

The high-speed steel (shorten as HSS) consists of Fe and several kinds of transition metal carbides. The cutting tools or wear-resistant materials made from HSS experience relatively high thermal shock because a coolant such as water or oil is flowed over the surface of heated HSS. The purpose of this research is to increase the hardness, strength, fracture toughness and thermal shock resistance of HSS. A possible strategy is to incorporate a hard ceramic material with high strength in HSS matrix. This paper describes the processing, microstructure and mechanical properties of the oriented unidirectional mullite fiber/HSS composite. The unidirectional mullite fibers of 10${\mu}{\textrm}{m}$ diameter were dispersed by the ultrasonic irradiation of 38 kHz in an ethylenglycol suspension containing HSS powder of 11${\mu}{\textrm}{m}$ median size. The dried green composites with 4-68 vol% fibers were hot-pressed for 2h at 100$0^{\circ}C$ in Ar atmosphere under a pressure of 39 MPa. The higher density was achieved in the composite with a lower content of fibers. The oriented unidirectional fibers were well dispersed in the HSS matrix. The average distance between the center of fibers in the cross section was close to the value calculated from the fiber fraction. No reaction occurred at the interfaces between HSS and mullite fibers in the composites. The composite with 13.6 vol% fibers showed 100 MPa of four point flexural strength at room temperature. The thermal expansion of composite with heating was influenced by the orientation of mullite fibers.

• Korean Journal of Materials Research
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• v.17 no.1
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• pp.18-24
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• 2007

Mullite-PSZ composite was prepared by sol-gel method using $Al(sec-OC_4H_9)_3,\;Si(OC_2H_5)_4,\;ZrOCl_2\;8H_2O\;and\;Y_2O_3$. The sinterability ana mechanical properties of powder compacts sintered at $1,650^{\circ}C$ for 4 hrs were investigated for various PSZ contents. In result Al-Si spinel formed at $980^{\circ}C$ from amorphous dried gel, and zirconia as well as mullite crystal formed above $1,200^{\circ}C$. The sintered body was densified to $97{\sim}98%$ except the specimen containing 25vol% PSZ which showed the relative density of about 95% obtained by sintering at $1,650^{\circ}C$ for 4 h. The flexural strength of the sintered body was a maximum value of 290 MPa in 20 vol% PSZ, which was also considerably larger than the value of 200 MPa without PSZ. The value of the fracture toughness increased linearly with increase of PSZ content and showed a maximum value of $4.3MPam^{1/2}$ in 25 vol% PSZ, Namely this value was remarkably larger than the $value(2.6MPam^{1/2})$ of pure mullite without PSZ.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.8 no.2
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• pp.332-341
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• 1998

Reaction kinetics for the solid - state reaction of ${\alpha}-Al_2O_3$with amorphous $SiO_2$to produce mullite ($3Al_2O_3;{cdot};2SiO_2$) was studied in the temperature range of 1450~$1480^{\circ}C$. Rate of kinetic reaction were determined by using $SiO_2$- coated $Al_2O_3$ compact containing 28.16 wt.% $SiO_2$and heating the reactant mixtures in MgO at definite temperature for various times. Amount of products and unreacted reactants were determined by X-ray diffractometry. Data from the volume fraction and ratio of peak intensities of mullite indicated that the reaction of ${\alpha}-;Al_2O_3$ with $SiO_2$to form $3Al_2O_3\;{\cdot}\;2SiO_2$ start between 1450 and $1480^{\circ}C$. The activation energy for solid-state reaction was determined by using the Arrhenius equation; The activation energy was 31.9 kJ/mol.

• Composites Research
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• v.13 no.5
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• pp.31-36
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• 2000

The effect of several important processing variables was investigated on formation of porous mullite with acicular microstructure. Experimental results demonstrated that microstructure and porosity of porous mullite are depending on concentration of $AlF_3$, holding time at $900^{\circ}C$ and starting material. Acicular mullite was developed by increasing amount of $AlF_3$ and holding time at $900^{\circ}C$. Mullite began to be formed at $1200^{\circ}C$ and the resultant microstructure sintered at this temperature is similar to those at higher temperatures. Porosity increases with increase in amounts of $AlF_3$ and holding time at $900^{\circ}C$ . Therefore, it is found that microstructure of reaction-sintered porous mullite can be controlled by governing the amount of $AlF_3$ and holding time at $900^{\circ}C$.