• Title/Summary/Keyword: monolithic ceramic

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Fabrication of Al2O3/Fe-Ni Nanocomposites by Pressureless Sintering and their Magnetic Properties (상압소결에 의한 Al2O3/Fe-Ni 나노복합재료의 제조 및 자기적 특징)

  • Lee, Hong-Jae;Jeong, Young-Keun;NamKung, Seok;Oh, Sung-Tag;Lee, Jai-Sung
    • Journal of the Korean Ceramic Society
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    • v.39 no.8
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    • pp.769-774
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    • 2002
  • The powder mixture in which Fe-Ni alloy particles of 20 nm were homogeneously dispersed on $Al_2O_3$ particle surfaces was prepared by hydrogen reduction of $Al_2O_3$ and metal oxide powders. $Al_2O_3$/Fe-Ni nanocomposites fabricated by pressureless sintering were only composed of $Al_2O_3$ and ${gamma}$-Fe-Ni phases and achieved over 98% of the theoretical density at the sintering temperature above $1350^{\circ}C$. The highest strength and toughness of the composites were 574 MPa and 3.9 MP$a{\cdot}m1/2$, respectively. These values were about 20% higher than these of monolithic $Al_2O_3$ sintered at the same conditions. Nanocomposites showed ferromagnetic properties and coercive force was increased with decrease of the average particle size of dispersions.

Synthesis and Characterization of $Cr_3C_2$ for Plasma-arc Deposit by Combustion Synthesis Process (연소합성법에 의한 Plasma-arc Deposit 용 $Cr_3C_2$ 합성 및 특성에 관한 연구)

  • 장윤식;윤정아;이윤복;박성수;김인술;박흥채;오기동
    • Journal of the Korean Ceramic Society
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    • v.33 no.11
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    • pp.1285-1291
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    • 1996
  • Using Cr2O3 Al and graphite powders as starting materials Cr3C2 was synthesized by combustion synthesis process according to the following reaction : 3Cr3C2 +4C+6Allongrightarrow2Cr3C2 +3Al2O3. The synthesis was conducted at 2 atm in an argon atmosphere. in this study main-product was monolithic phase of Cr3C2 /Cr7C3 mixture and sub-product was slag state of $\alpha$-Al2O3. Single phase of Cr3C2 was obtained when crushed main-product was heat-treated at 120$0^{\circ}C$ for 3h in vacuum state with addition of 2.5wt% C. The obtained Cr3C2 powder can be used as plasma-arc deposit material because the flowability index of powder with the size of 9-50${\mu}{\textrm}{m}$ was 66.

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Mechanical and Electrical Properties of Hot-Pressed Silicon Carbide-Titanium Carbide Composites (고온가압소결한 SiC-TiC 복합체의 기계적, 전기적 특성)

  • 박용갑
    • Journal of the Korean Ceramic Society
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    • v.32 no.10
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    • pp.1194-1202
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    • 1995
  • The influences of TiC additions to the α-SiC on microstructural, mechanical, and electrical properties were investigated. Electrical discharge machinability of SiC-TiC composites was also studied. Samples were prepared by adding 30, 45, 60 wt.% TiC particles as a second phase to a SiC matrix. Sintering of SiC-TiC composites was done by hot pressing under a vacuum atmospehre from 1000 to 2000℃ with a pressure of 32 MPa and held for 90 minutes at 2000℃. Samples obtained by hot pressing were fully dense with the relative densities over 99% except 60wt.% TiC samples. Flexural strength and fracture toughness of the samples were increased with the TiC content. In case of SiC samples containing 45 wt.% TiC, the fracture toughness showed 90% increase compared to that of monolithic SiC sample. The crack propagation and crack deflection were observed with a SEM for etched samples after Vicker's indentation. The electrical resistivities of SiC-TiC composites were measured utilizing the four-point probe. The electrical dischage machining of composites was also conducted to evaluate the machinability.

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High Temperature Tribological Behaviour of Particulate Composites in the System SiC-TiC-TiB2 during Dry Oscillating Sliding

  • Wasche, Rolf;Klaffke, Dieter
    • The Korean Journal of Ceramics
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    • v.5 no.2
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    • pp.155-161
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    • 1999
  • The tribological behaviour of monolithic SiC as well as SiC-TiC and SiC-TiC-$TiB_2$ particulate composite materials has been investigated in unlubricated oscillating sliding tests against $Al_2O_3$ at temperature in the range from room temperature up to $600^{\circ}C$. At temperatures below $600^{\circ}C$ the wear rate of the systems with the composite materials was up to 20 times lower than the wear of the $Al_2O_3$/SiC system and was dominated by the oxidation of the titanium phases. At $600^{\circ}C$ the oxidation rate of the TiC and -TEX>$TiB_2$ grains becomes predominant resulting in an enhanced wear rate of the composite rate of the TiC and TiB2 grains becomes predominant resulting in an enhanced wear rate of the composite materials. The coefficient of friction shows similar values for all materials of investigation, increasing from 0.25…0.3 at room temperature to 0.7…0.8 $600^{\circ}C$. The wear of the $Al_2O_3$/SiC system is mainly abrasive at temperatures above room temperature and is characterised by an enhanced wear of the alumina ball at $600^{\circ}C$.

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Mechanical Properties and End-milling Characteristic of AIN-hBN Based Machinable Ceramics (AIN-hBN계 머시너블 세라믹스의 기계적 특성 및 엔드밀링 가공성 평가)

  • Beck, Si-Young;Cho, Myeong-Woo;Cho, Won-Seung
    • Journal of the Korean Ceramic Society
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    • v.45 no.1
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    • pp.75-81
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    • 2008
  • In this study, machining characteristics of AIN-hBN composites were evaluated in end-milling process. As a first step, AIN-hBN composite specimens with various hBN contents were prepared using hot press method. Material properties of the composites, such as relative density, Young's modulus and fracture toughness, were measured and compared. Then, a series of end-milling experinients were performed under various cutting conditions by changing cutting speed, depth-of-cut and feed rate. Cutting force variations were measured using a tool dynamometer during the cutting experiments. Machined surfaces of the specimens were observed using SEM and a surface pro filer to investigate the surface integrity changes. The cutting force decreased with an increases of hBN content. The cutting process was almost impossible for monolithic AIN, owing to severe chipping. In contrast, at high content of hBN, surface damage and chipping decreased, and better surface roughness can be obtained.

Tribological Behavior Analysis of CrMoN Coating by XPS (XPS 분석을 통한 CrMoN 코팅의 마찰마모 거동 연구)

  • Yang, Young-Hwan;Lyo, In-Woong;Park, Sang-Jin;Lim, Dea-soon;Oh, Yoon-Suk
    • Korean Journal of Metals and Materials
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    • v.50 no.8
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    • pp.549-556
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    • 2012
  • The tribological behavior of CrMoN films with respect to surface chemistry was investigated by using X-ray photoelectron spectroscopy (XPS). All of the films were prepared from a hybrid PVD system consisting of DC unbalanced magnetron (UBM) sputtering and arc ion plating (AIP) sources. The tribological property of the films was evaluated by a friction coefficient using a Ball-on-disk type tribometer. The chemistry of wear track was analyzed by energy dispersive spectroscopy (EDS) and XPS. The friction coefficient was measured to be 0.4 for the CrMoN film, which is lower than that of a monolithic CrN film. EDS and XPS results imply the formation of an oxide layer on the coating surface, which was identified as molybdenum oxide phases, known to be a solid lubricant during the wear test.

유전체 재료를 활용한 이동통신 필터 기술

  • 김준철;방규석;이형규
    • The Proceeding of the Korean Institute of Electromagnetic Engineering and Science
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    • v.12 no.3
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    • pp.25-34
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    • 2001
  • There are many kinds of dielectric materials in microwave dielectric filters for mobile telecomunication. But It is need to new dielectric materials for IMT200O, Bluetooth, wireless LAN to miniaturize the dielectric filters. These kinds of materials should have high dielectric constants, high Q, and low firing sintering temperature(<900˚C ). Multilayer monolithic dielectric filters are manufactured by BiNb04, dielectric ceramics cofired at 875˚C .

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Fabrication and Characterization of Electrical Discharge Machinable $Si_3N_4$-TiN Composites

  • Park, Heon-Jin;Kim, Young-Wook;Lee, June-Gunn;Lee, Soo W.;Chung, Soon-Kil
    • The Korean Journal of Ceramics
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    • v.1 no.2
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    • pp.101-105
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    • 1995
  • Electrical discharge machinable $Si_3N_4$ was fabricated with the addtion of 20-60 vol% TiN by gas pressure sintering. Their sinterability, microstructure, mechanical and electrical properties were characterized as a function of the TiN content. The addition of TiN up to 20 vol% increased the flexural strength and fracture toughness as compared with those of the monolithic Si3N4. For the TiN content higher than 40 vol%, the electrical resistivity was lower than $1062\Omega$.cm. The $Si_3N_4$ with the addition of 40 vol% of TiN appears to have the optimum considerable sinterability, mechanical and electrical properties, and machinability. A microstructural analysis showed that the enhanced toughening was due to the crack deflection.

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Properties of Electrical Discharge Machinable $SiC-TiB_2$ Composites

  • Kim, Young-Wook;Park, Heon-Jin;Lee, June-Gunn;Lee, Soo W.;Chung, Soon-Kil
    • The Korean Journal of Ceramics
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    • v.1 no.3
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    • pp.125-130
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    • 1995
  • Electrical discharge machinable $SiC-TiB_2$ composites were fabricated by hot-pressing. Their mechanical and electrical properties were determined as a function of $TiB_2$ content. The addition of $TiB_2$ to SiC matrix increased the strength and toughness and decreased electrical resistivity. The flexural strength and fracture toughness of SiC-40 vol% $TiB_2$ composited were approximately 50% higher than those of monolithic SiC ceramics. Microstructural analysis showed that the toughening was mainly due to the crack deflection, with some possible contribution from crack branching or microcracking.

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Preparation of Low Density Water Glass Based Silica Gels by Conventional Drying

  • Einarsrud, Mari-Ann;Elin Nilsen
    • The Korean Journal of Ceramics
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    • v.6 no.1
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    • pp.37-42
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    • 2000
  • To reduce shrinkage and the possibility of fracture during ambient pressure drying, it is of great importance to increase the strength and stiffness of the wet gels. In this paper is presented the strengthening and stiffening of wet silica gels prepared from sodium silicate (water glass) as well as properties of the corresponding xerogels. By washing gels containing different initial silica contents in water solutions at elevated pH, a maximum in shear modulus of ~4 MPa was obtained. The maximum stiffness enabled xerogels with bulk density of 0.28g/$\textrm{cm}^3$ to be made regardless of silica content and washing conditions. However, by aging the wet gels in a solution providing fresh monomers to the gel network, a shear modulus of 20 MPa was obtained after 27h. By this method monolithic xerogels with a density down to ~0.2g/$\textrm{cm}^3$ was prepared. The results are compared to alkoxide based gels.

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