• Title/Summary/Keyword: monitoring and inspection

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A PC-Based System for Gear Pitch Analysis and Monitoring in Gear Manufacturing Process (기어피치분석 및 공정관측을 위한 PC기반시스템 구축)

  • 김성준;지용수
    • Journal of Korean Society for Quality Management
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    • v.30 no.3
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    • pp.111-119
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    • 2002
  • Gears are essential elements for mechanical power transmission. Geometric precision is the main factor for characterizing gear grade and qualify. Gear pitch is one of the crucial measurements, which is defined as a distance between two adjacent gear teeth. It is well-known that variability in gear pitches may causes wear-out and vibration noise. Therefore maintaining pitch errors at a low level plays a key role in assuring the gear quality to customers. This paper is concerned with a case study, which presents a computerized system for Inspecting pitch errors in a gear machining process. This system consists of a PC and window-based programs. Although the start and stop is manually accomplished, the process of measuring and analyzing pitch data is automatically conducted in this system. Our purpose lies in reducing inspection cost and time as well as Increasing test reliability. Its operation is briefly illustrated by example. Sometimes a strong autocorrelation is observed from pitch data. We also discuss a process monitoring scheme taking account of autocorrelations.

Study of Continuous Monitoring for Underground and Geotechnical Structures using Accelerometers (가속도계를 활용한 지하 및 지반구조물 상시 계측 방안에 관한 연구)

  • Gunwoong Kim
    • Journal of the Korean Geosynthetics Society
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    • v.23 no.2
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    • pp.19-27
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    • 2024
  • Geotechnical structures such as dams, tunnels, and slopes require regular inspection and monitoring to ensure stability. Domestically, drones and accelerometers have become common tools for inspecting and monitoring various structures. However, drones have difficulty identifying internal changes in structures and the subsurface, and accelerometers generally serve for seismic design or strain measurement purposes. Therefore, this paper proposes to utilize accelerometers to monitor the internal information of the ground on a real-time or periodic basis. The proposed method utilizes a part of the analysis technique from the SASW test to monitor the stability and state changes of geotechnical structures. Cases where SASW was used to evaluate the safety of geotechnical structures, such as slopes, dams, and tunnels, were reviewed to verify the suitability of the technology. To make the proposed method more practical, the study considered using only the first-step analysis to derive the dispersion curve rather than the second-step analysis to determine the shear wave velocity profile, which requires complex analysis. The proposed technique is expected to enable the continuous monitoring and inspection of geotechnical structures by utilizing accelerometers.

Network System Design for Measurement of Bridges (교량의 계측을 위한 네트워크 시스템 설계기법)

  • Cho, Hyo-Nam;Hong, Seung-Ho;Park, Kyung-Hoon;Kim, Wook-Heon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.3 no.2
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    • pp.221-232
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    • 1999
  • This study investigates the applicability and design scheme of fieldbus network in the measurement system used for precise and safe construction as well as efficient maintenance of bridges. In order to maximize the function and performance of bridge monitoring system, this study introduces the CAN(Controller Area Network), one of the fieldbus protocols, in the measurement system of bridges. This study presents the implementation method of CAN on the monitoring system of bridge, and also proposes a bandwidth allocation scheme for the design of network. The validity of the proposed CAN design method is verified through a simulation experiment. It is shown that the CAN can be readily applicable to the measurement system of bridges.

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A Dual Radiation Monitoring System Ror Robot Working in High Radiation Field (고방사선장내 작업 로봇용 이중 방사선 감지 시스템)

  • Lee Nam-Ho;Cho Jai-Wan;Kim Seung-Ho
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.54 no.9
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    • pp.556-558
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    • 2005
  • The effect of high irradiation on inspection systems in a nuclear power plant can be severe, especially to electronic components such as control hoards. The effect may lead to a critical malfunction or trouble to a underwater robot for inspection and maintenance of nuclear reactor. However, if information on the total accumulated dose on the sensitive parts of the robot is available, a prediction of robot's behavior in radiation environments becomes possible. To know how much radiation the robot has encountered, a dosimeter to measure the total accumulated dose is necessary. This paper describes the development effort of a dual radiation monitoring system using a SiC diode as a dose-rate meter and a p-type power MOSFET as a dose meter. This attempt using two sensors which detect same radiation improves reliability and stability at high intensity radiation detection in nuclear facilities. It uses the concept of diversity and redundancy.

Remote Monitoring: Concept and Pilot Study (원격모니터링: 개념 및 사례연구)

  • Park, Kyu Sik;Seong, Taek Ryong
    • Magazine of the Korea Institute for Structural Maintenance and Inspection
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    • v.17 no.4
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    • pp.74-83
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    • 2013
  • 본 논문은 "구조물의 실시간 원격 모니터링 및 제어(Remote Structural Monitoring and Control in Real Time)"로 언급되는 융합기술에 초점을 맞추고 있다. 이러한 기술은 대형의 복잡한 인프라구조물의 복구나 지속성을 향상시킬 수 있다. 이러한 관점에서 본 논문은 기존의 구조물 모니터링 기술을 실시간 원격 모니터링 및 제어로 확장하고자 한다. 이는 유틸리티(Utility)의 안정적인 운영을 위한 기존 SCADA(Supervisory Control and Data Acquisition) 시스템을 발달시켜 차세대 SCADA 시스템을 개발하는 것으로 확보할 수 있다. 본 논문에서는 차세대 SCADA 시스템을 활용한 물공급 네트워크에 대해 설명하고 이를 교량이나 다른 시스템에 적용하고자 한다.

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Dynamic deformation measurement in structural inspections by Augmented Reality technology

  • Jiaqi, Xu;Elijah, Wyckoff;John-Wesley, Hanson;Derek, Doyle;Fernando, Moreu
    • Smart Structures and Systems
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    • v.30 no.6
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    • pp.649-659
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    • 2022
  • Structural Health Monitoring (SHM) researchers have identified Augmented Reality (AR) as a new technology that can assist inspections. Post-seismic structural inspections are conducted to evaluate the safety level of the damaged structures. Quantification of nearby structural changes over short-term and long-term periods can provide building inspectors with information to improve their safety. This paper proposes a Time Machine Measure (TMM) application based on an Augmented Reality (AR) Head-Mounted-Device (HMD) platform. The primary function of TMM is to restore the saved meshes of a past environment and overlay them onto the real environment so that inspectors can intuitively measure dynamic structural deformation and other environmental movements. The proposed TMM application was verified by demo experiments simulating a real inspection environment.

Study on Correlation-based Feature Selection in an Automatic Quality Inspection System using Support Vector Machine (SVM) (SVM 기반 자동 품질검사 시스템에서 상관분석 기반 데이터 선정 연구)

  • Song, Donghwan;Oh, Yeong Gwang;Kim, Namhun
    • Journal of Korean Institute of Industrial Engineers
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    • v.42 no.6
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    • pp.370-376
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    • 2016
  • Manufacturing data analysis and its applications are getting a huge popularity in various industries. In spite of the fast advancement in the big data analysis technology, however, the manufacturing quality data monitored from the automated inspection system sometimes is not reliable enough due to the complex patterns of product quality. In this study, thus, we aim to define the level of trusty of an automated quality inspection system and improve the reliability of the quality inspection data. By correlation analysis and feature selection, this paper presents a method of improving the inspection accuracy and efficiency in an SVM-based automatic product quality inspection system using thermal image data in an auto part manufacturing case. The proposed method is implemented in the sealer dispensing process of the automobile manufacturing and verified by the analysis of the optimal feature selection from the quality analysis results.

Object Dimension Estimation for Remote Visual Inspection in Borescope Systems

  • Kim, Hyun-Sik;Park, Yong-Suk
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.13 no.8
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    • pp.4160-4173
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    • 2019
  • Borescopes facilitate the inspection of areas inside machines and systems that are not directly accessible for visual inspection. They offer real-time, up-close access to confined and hard-to-access spaces without having to dismantle or destructure the object under inspection. Borescopes are ideal instruments for routine maintenance, quality inspection and monitoring of systems and structures. The main application being fault or defect detection, it is useful to have measuring capability to quantify object dimensions in a target area. High-end borescopes use multi-optic solutions to provide measurement information of viewed objects. Multi-optic solutions can provide accurate measurements at the expense of structural complexity and cost increase. Measuring functionality is often unavailable in low-end, single camera borescopes. In this paper, a single camera measurement solution that enables the size estimation of viewed objects is proposed. The proposed solution computes and overlays a scaled grid of known spacing value over the screen view, enabling the human inspector to estimate the size of the objects in view. The proposed method provides a simple means of measurement that is applicable to low-end borescopes with no built-in measurement capability.

Feasibility Study for Low Pressure Turbine Inspection of Nuclear Power Plant Using Shear Wave Phased Array Ultrasonic Transducer (횡파 위상배열 초음파탐촉자를 이용한 원자력발전소 저압 터빈 검사 적용 타당성 연구)

  • Yoon, Byung Sik;Kim, Yong Sik;Kim, Jin Hoi
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.9 no.1
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    • pp.8-14
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    • 2013
  • Steam turbine blades and discs of nuclear power plants are one of the most highly stressed areas of turbine rotor, and periodic inspection of the blade roots is essential for monitoring integrity and preventing turbine failure. Ultrasonic technique is applied for volumetric inspection of blade root. However, the complexity of blade root geometry imposes challenges to inspection of blades and discs. Recently, phased array ultrasonic inspection technology is being applied to numerous power generation inspection applications including turbine rotor. The phased array ultrasonic technique requires customized inspection wedges which are generally necessary to generate effectively higher incident angle. But the usage of this wedge can cause access limitation for the lower stage blades of turbine because of the wedge front length. Therefore, the shear wave phased array probe which can generate high inspection angle without wedge is essentially necessary. In this study, feasibility study is conducted for the shear wave phased array ultrasonic probe application to blade and disc inspection. As results, the experimental results show that the shear wave phased array probe can detect the flaw and measure its size with reliable accuracy. Therefore if this shear wave phased array probe is applied to field inspection of blade and disc, more reliable inspection is expected for turbine having access limitation.

초고속 통신망을 이용한 CSCW 기반 CALS 시스템 개발

  • 배재호;왕지남
    • Korea Information Processing Society Review
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    • v.5 no.1
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    • pp.62-74
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    • 1998
  • This paper deals with developing a remote & real-time Computer-Aided Logistics Support (CALS) Systems through Information Super-Highway. A prototype of CALS is designed and implemented considering the environment of Information Super Highway. The concept of CSCW based virtual enterprise is discussed in con-nection with the four different activities. development of remote & virtual equipment controller remote-monitoring & inspection real time tracking of logistics information and web-based bidding and delivery system. A real implemented system is demonstrated under the Infor-mation Super-Highway with the corresponding software and hardware configuration.

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