• 제목/요약/키워드: molding Analysis

검색결과 886건 처리시간 0.03초

사출성형에서의 비등온, 3차원 유동해서과 그 응용 (Flow analysis of non-isothermal three dimensional filling phase in injection molding and its application)

  • 김대업;정근섭;이귀영
    • 오토저널
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    • 제15권1호
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    • pp.17-24
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    • 1993
  • 사출성형 문제는 열전달과 유체유동이 복합된 문제라고 할수 있다. 사출성형 공정은 충진(filling), 보압(packing) 및 냉각과정(cooling phase)으로 이루어 진다. 충진과정은 높은 점성의 Non-Newtonian유체가 몰드내의 캐버티로 사출됨으로써 이루어지며 플라스틱의 점성도는 플라스틱의 온도 및 유동속도와 관련이 크며 이 flow-rate는 점도와 더불어 변화한다. CAE 유동해석 프로그램은 유체의 흐름과 열전달을 이용하여 충진과정을 이해하는데 이용되고 있다. 본 고에서는 사출성형 과정 중 충진과정에 대한 컴퓨터 시뮬레이션과 그 적용사례에 대하여 살펴본다.

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자동차용 Back-mirror용 Frame의 플라스틱화에 대한 CAE 해석 연구 (A study on the injection molding CAE analysis for the car back mirror frame replacement by plastic)

  • 허영무
    • 오토저널
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    • 제16권1호
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    • pp.10-21
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    • 1994
  • 본 연구에서는 현재 자동차의 좌, 우측 Back Mirror의 부품중의 하나인 Frame을 현재 Zinc Diecasting 제품을 플라스틱으로 대체하는데 따른 여러가지 문제점을 플라스틱으로 대체하는데 따른 여러가지 문제점을 플라스틱 사출성형 CAE 해석을 이용하여 검증한 뒤 그 결과를 토대로 실제 제품개발 및 금형개발 등에 응용하기 위하여 연구를 행하는데 그 목적이 있다.

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절연 파괴 데이터를 이용한 에폭시 복합체의 절연 신뢰도 평가 (Evaluation of Insulating Reliability in Epoxy Composites using Dielectric Breakdown Data)

  • 박건호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2005년도 춘계학술대회 논문집
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    • pp.114-118
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    • 2005
  • In this study, the DC dielectric breakdown of epoxy composites used for molding material was experimented and then its data were simulated by Weibull distribution equation. From the analysis of Weibull distribution, it was confirmed that as the allowed breakdown probability was given by 0.1[%], the applied field value needed to be under 21.5[kV/mm].

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단섬유 보강 이방성 사출성형품의 휨 해석 (Warpage Analysis of Fiber Reinforced Injection Molded Parts)

  • 정성택;김진곤;구본흥
    • 대한기계학회논문집A
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    • 제24권8호
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    • pp.1968-1799
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    • 2000
  • A warpage analysis program has been developed for fiber-reinforced injection molded parts. The warpage is predicted from the residual stress and anisotropic thermo-mechanical properties coupled with fiber orientation in the integrated injection molding simulation. A simple elastic model is used for the calculation of thermally and pressure-induced residual stresses which are employed as the initial conditions in the structural analysis. To improve the reliability of warpage analysis, a new triangular flat shell element superimposing well-known efficient plate bending and membrane element is presented. The numerical examples address the necessity to use anisotropic models for fiber-reinforced materials and show that predicted warpage is in good agreement with experimentally measured one.

단섬유 보강 사출성형품의 휨 예측을 위한 통합 CAE 해석 (Integrated CAE Analysis to Predict Warpage of Fiber Reinforced Injection Molded Parts)

  • 김진곤;정성택
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.745-750
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    • 2000
  • A warpage analysis program has been developed for fiber-reinforced injection molded parts. The warpage is Predicted from the residual stress and anisotropic thermo-mechanical properties coupled with fiber orientation in the integrated injection molding simulation. A simple elastic model is used for the calculation of thermally and pressure-induced residual stresses which are employed as the initial conditions in the structural analysis. To improve the reliability of warpage analysis, a new triangular flat shell element superimposing well-known efficient plate bending and membrane element is presented. The numerical examples address the neccesity to use anisotropic models for fiber-reinforced materials and show that predicted warpage is in good agreement with experimentally measured one.

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승온 반응속도식을 이용한 LED용 실리콘 렌즈의 경화 및 열전달해석 (Cure and Heat Transfer Analysis in LED Silicone Lens using a Dynamic Cure Kinetics Method)

  • 송민재;김권희;홍석관;박정연;이정원;윤길상
    • 소성∙가공
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    • 제24권2호
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    • pp.101-106
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    • 2015
  • Recently, silicone is being used for LED chip lens due to its good thermal stability and optical transmittance. In order to predict residual stresses, which cause optical birefringence and mechanical warpage of silicone, a finite element analysis was conducted for the curing of silicone during molding. For the analysis of the curing process, a dynamic cure kinetics model was derived based on the results of a differential scanning calorimetry (DSC) testing and applied to the material properties for finite element analysis. Finite element simulation results showed that a step cure cycle reduced abrupt reaction heat and showed a decrease in the residual stresses.

Design and Manufacturing of Natural Composite Chemical Container Tank Using Resin Flow Simulation

  • Kim, Myungsub;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • 제4권1호
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    • pp.9-12
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    • 2017
  • In this study, an investigation on mechanical properties of flax natural fiber composite is performed as a precedent study on the design of eco-friendly structure using flax natural fiber composite. The Vacuum Assisted Resin Transfer Molding-Light (VARTML) manufacturing method is adopted for manufacturing the flax fiber composite panel. The VARTML is a manufacturing process that the resin is injected into the dry layered-up fibers enclosed by a rigid mold tool under vacuum. In this work, the resin flow analysis of VARTM manufacturing method is performed. A series of flax composite panels are manufactured, and several kinds of specimens cut out from the panels are tested to obtain mechanical performance data. Based on this, structural design of chemical storage tank for agricultural vehicle was performed using flax/vinyl ester. After structural design and analysis, the resin flow analysis of VARTM manufacturing method was performed.

Design of Natural Fiber Composites Chemical Container Using Resin Flow Simulation of VARTML Process

  • Lee, Haseung;Park, Gwanglim;Kong, Changduk;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • 제1권1호
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    • pp.21-28
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    • 2014
  • In this study, an investigation on mechanical properties of flax natural fiber composite is performed as a precedent study on the design of eco-friendly structure using flax natural fiber composite. The Vacuum Assisted Resin Transfer Molding-Light (VARTML) manufacturing method is adopted for manufacturing the flax fiber composite panel. The VARTML is a manufacturing process that the resin is injected into the dry layered -up fibers enclosed by a rigid mold tool under vacuum. In this work, the resin flow analysis of VARTM manufacturing method is performed. A series of flax composite panels are manufactured, and several kinds of specimens cut out from the panels are tested to obtain mechanical performance data. Based on this, structural design of chemical storage tank for agricultural vehicle was performed using flax/vinyl ester. After structural design and analysis, the resin flow analysis of VARTM manufacturing method was performed.