• 제목/요약/키워드: molding Analysis

검색결과 886건 처리시간 0.029초

사출성형 시 성형조건이 웰드라인의 생성에 미치는 영향 (Effects of Injection Conditions on the Weld Line Creation in Injection Molding)

  • 김영모;박영민;장민규;정영득
    • Design & Manufacturing
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    • 제6권2호
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    • pp.1-5
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    • 2012
  • Weld line in injection molded part is one of the defects in injection molding process. Weld line deteriorates not only appearance quality but mechanical property. In this study, ABS and PP were used as experimental materials. And weld line length, depth and strength have been examined according to the injection molding conditions. As the results of experimental studies, weld line length increased as flow rate increases for all materials. And the flow rate is most influenced to the creation of weld line length. Also weld line strength increased, as flow rate and melt temperature increase for all materials. The whole experiment results was similar to CAE analysis results.

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광통신 용 VCSEL Array상에 Microlens Array를 집적하기 위한 UV성형 공정기술 개발 (Development of UV molding Process to Integrate Microlens Array on VCSEL Array for Optical Communication)

  • 한정원;김석민;김홍민;이지승;임지석;강신일
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.840-843
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    • 2004
  • UV molding is a process for integrating micro/nano polymeric optical components on optoelectronic modules. In the present study, a microlens array for vertical cavity surface emitting laser(VCSEL) to fiber coupling was designed, integrated and tested. At the design stage, design variables ware optimized to maximize the coupling efficiency, and tolerance analysis was carried out. At the integration stage, the UV transparent mold was fabricated and the microlens array on VCSEL array was integrated by UV molding process. Finally the coupling efficiency of VCSEL to fiber was measured and analyzed.

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레이저 절단 판재의 브레이징을 이용한 적층 사출금형

  • 조용무;김재도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 춘계학술대회 논문집
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    • pp.323-327
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    • 1993
  • Mold-making industry demands currently to reduce the tooling costs and time in mold making, and to improve the productivity and quality in injection molding process. These problems can be easily removed by laminated injection mold which is made with metal sheets prepared by laser cutting and bonded by brazing. Comparing withthe conventional mold making technology which mainly depends on the machining, this new technologyenables an arbitary design of cooling circuit without anyrestrictions of geometry. So it brings about high production rates of the injection molding processes. This paper estimate the conventional and laminated injection mold making process with a simple molding, and also the cooling efficiencyof thoes two kinds of mold with the filling and cooling analysis. The results show that the laminated injectionmold has much shorter tooling time, uniform mold temperature, and shorter cooling time in injection molding process.

DMLS 금형강의 미세 절삭가공 특성 분석 (Analysis on the Characteristics of Micro Cutting Process for DMLS Mold Material)

  • 윤길상;김건희;이정원;김종덕
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2011년도 추계학술논문집 2부
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    • pp.518-520
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    • 2011
  • 금속분말 쾌속조형법의 한 종류인 DMLS 공정은 사출성형품의 균일한 냉각이 가능한 3차원 냉각시스템을 포함한 코어, 캐비티 제작이 가능하다. 그러나, 코어 및 캐비티 내 미세형상의 경우 DMLS로 제작하기에는 난해하므로 별도 미세 절삭가공을 통해 제작할 필요가 있다. 따라서, 본 연구에서는 DMLS금형강 소재의 미세 절삭가공 특성을 분석하고자 하였으며, 이를 위하여 HIP 공정 적용 전 후 DMLS금형강 소재를 대상으로 미세 절삭가공 실험을 수행하고 버 발생 및 공구마모 경향을 분석하였다. 실험 결과 HIP 적용 전 시편이 강도 및 조직측면에서 미세 절삭가공에 상대적으로 유리함을 확인할 수 있었다.

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F.E.M.을 이용한 단상 변압기의 전자력 해석 (The analysis of the single transformer by using F.E.M)

  • 이현진;허창수;정중일;조한구;박영두
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2001년도 하계학술대회 논문집 B
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    • pp.855-858
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    • 2001
  • The single transformer appeared the electro-magnetic force must be constructed to support it. it must construct the single transformer to supporting the electro-magnetic force appeared by the cut-off current. the problem is that the electro-magnetic occurs the modification of the single transformer and an serious accident. In the case of the molding-transformer, the part of the molding cast used in the construction occurs the crack, because of the strong force. therefore, in this paper, the molding material used in the molding-transformer is settled by comparing the results from commercial soft ware of F.E.M and a out-equipment circuit.

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Sheet Molding Compound 금형의 가열채널설계 및 평가기술 (Beating Channel Layout Design and Evaluation Technology for SMC Molds)

  • 허영무;고영배;이종훈;이성희
    • 소성∙가공
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    • 제14권3호
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    • pp.263-268
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    • 2005
  • Heating channel layout design and evaluation technology for SMC molding system was investigated in this work. Traditional rules of cooling channel design in injection molding were applied to the present work. Finite element thermal analysis with $ANSYS^{TM}$ was performed to evaluate the temperature distribution of SHC mold surface. SMC mold was manufactured to evaluate the effect of a proposed heating channel layout system on the temperature distribution of SMC mold surface and infrared camera was applied to a measurement of temperature distribution. It was shown that infrared camera application was possible in a measurement of temperature distribution on SHC mold surface.

Intake Manifold 제품 변형 제어 연구 (The Warpage Reduction for Intake Manifold Product)

  • 이성희;신광호;윤길상;정우철;정태성;허영무
    • 소성∙가공
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    • 제14권3호
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    • pp.269-276
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    • 2005
  • The purpose of this research is the warpage reduction for intake-manifold which is made to the injection molding. Intake-manifold is assembling to ultra sonic welding after forming. Therefore deformation is influence on the performance and manufacture to intake-manifold product. Location and number of gates, filling time, mold temperature, packing time, packing pressure and cooling time are factors that affect the deformation of injection molding product. Therefore, the injection molding characteristics of intake-manifold and the estimated deformation are detected by CAE analysis and compare measuring data in this study.

광섬유 케이블 접속함체의 사출성형 특성 분석 (Characteristics of Injection Molding in Optical Fiber Splice Closure)

  • 최재영;홍민성
    • 한국생산제조학회지
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    • 제25권6호
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    • pp.434-439
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    • 2016
  • Optical fiber splice closure serves to protect connection parts from external environment. Moreover, it functions as a connection, junction, and distribution in diverse surroundings such as aerial, underground, duct, and pole. In this research, first, the optical fiber splice closure, its configuration, and the design problem were briefly investigated. Second, the design and application for in-line cable closure were studied to satisfy its construction and technical features. The injection molding conditions and optimal design were conducted to save time and cost during the manufacturing process. Third, methods to minimize loss via of optical fiber cable while strongly fixing optical fiber cable with optical cable holder to prevent fracture were researched, and tests such as perfect air tightness and mechanical and environmental performance were conducted.

경사 기공 구조를 가지는 규조토의 제조에 원심 분리 성형 공정 변수들이 미치는 영향 (The Effect of Processing Conditions on the Gradient Pore Structure of Diatomite by Centrifugal Molding)

  • 하장훈;오은지;;송인혁
    • 한국분말재료학회지
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    • 제19권4호
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    • pp.304-309
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    • 2012
  • The purpose of our study was to develop the fabrication method of porous diatomite ceramics with a porosity gradient by centrifugal molding. The processing variables of centrifugal molding were derived from Stoke's law of sedimentation, which were the radius of the particles, the acceleration due to centrifugal molding and the dynamic viscosity of the slurry. And these could be controlled by ball-milling conditions, centrifugal conditions, and the addition of methyl cellulose, respectively. The effects of processing conditions on the gradient pore structure of diatomite were investigated by particle size analysis, scanning electron microscope, and mercury porosimeter.

사출성형시 성형조건이 웰드라인의 생성에 미치는 영향 (Effects of Injection Conditions on the Weld Line Creation in Injection Molding)

  • 김영모;박영민;장민규;정영득
    • 한국금형공학회:학술대회논문집
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    • 한국금형공학회 2008년도 하계 학술대회
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    • pp.115-119
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    • 2008
  • Weld line in injection molded part is one of the defects in injection molding process. Weld line deteriorates not only appearance quality but mechanical property. In this study, ABS and PP were used as experimental materials. And weld line length, depth and strength have been examined according to the injection molding conditions. As the results of experimental studies, weld line length increased as flow rate increases for all materials. And the flow rate is most influenced to the creation of weld line length. Also weld line strength increased, as flow rate and melt temperature increase for all materials. The whole experiment results was similar to CAE analysis results.

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