• Title/Summary/Keyword: molding Analysis

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Manufacture of Artificial stone using Wasts Stone and Powder Sludge (폐석 및 석분 슬러지를 활용한 인조석판재의 제조)

  • 손정수;김병규;김치권
    • Resources Recycling
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    • v.4 no.1
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    • pp.4-11
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    • 1995
  • The amounts of waste stone and stone powder sludge that occurred in the quarry and processing plant of s stone plates, have been increased with the development of stone industry. The manufactunng process of 따tificial s stone was studied to reduce the outlet of these wastes and utilIze them as raw materials for architecture, interior decoration and art work. In order to compare the properties of artiflcial stone with those of natural building-stone, the physi$\alpha$II properties of artificial stone such as specific gravity, absorption ratio, elastic wave velocity, compressive s strength, tensile strength, shore hardness, elasticity and Poission's ratio were measured. From the mesaured d data of physical properties, it was found that physical propertIes of artificial stone were controlled by homogeneous m mixing ratio of constituents, molding pressure, and amount of binder. Also, from the thermo-gravimetric analysis, it was found that artIfIcial stone manufactured had a good thermal stability up to $300^{\circ}C$. It was concluded that t the optimum conditions for manufacturing process of artificial stone were $200kg/\textrm{cm}^2$ of molding pressure, 12-15 w weight % of binder amounts.

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The Effect of Trunk Position on the Stress Distribution of Low-back and on the Spondylolisis (I) -Development on the Photoelastic Experimental Model and Device for the Stress Analysis of Low-Lumbar Spine- (체간 위치가 하요추부의 응력상태와 척추분리증에 미치는 영향 (I) -하요추부의 응력 상태 측정용 광탄성 실험 모델 재료개발과 장치개발-)

  • 황재석;최영철;안면환;권재도;최선호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.4
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    • pp.723-736
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    • 1992
  • Most degeneating diseases and back pains in the orthopaedic disease are originated from the unbalance of stress distribution in the low-lumbar spine. Therefore the stress analysis of lowerback is indispensible to the clinical diagnosis for the developing reason and the developing process of diseases. Therefore the same model materials as following are eveloped to analyze the stress distributions of lower-back by photoelastic experiment. The verterbral body and the process are molded from epoxy resin(the weight ratio of Araldite and hardner is 10 to 3), models are geometrically identical to them in vivo respectively and the ratio of their elastic modulus to that of model material is 1 to 10. It is assured that KE-1300 Silicon(E=0.8MPa), TSE-3562 Silicon(0.5MPa) and the composite silicon(3MPa) (the weight ratio of KE-1300 silicon and Jioreal : 10 to 4) are respectively effective as the model materials of ligament, musles and intervertevral disc which is essential to the movement of low-lumbar spine. All the elements associated with the movement of the low-lumbar spine are molded through the molding method developed in this research and assembled with the angles between the verterbra and the disc in the normal human lumbosacral spine. The stress distributions of the assembled model are analyzed by photoelastic experiment. It is certified by comparing the results of photoelastic experimebt with the clinical situations that the loading dveice and the loading conceptions used in this paper are effective.

Safety Evaluation of Radiating Element by Structural Test and Stress Analysis (구조 실험 및 응력 해석을 통한 복사 소자의 안전성 평가)

  • Kim, Jin-Yul;Kim, Dong-Seob;Park, Byung-Rak;Kim, Jin-Sung;Kim, Min-Sung;Park, Chan-Yik;Hwang, Woon-Bong
    • Composites Research
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    • v.26 no.4
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    • pp.259-264
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    • 2013
  • This study manufactured the radiating element of multi-band antenna skin structure which satisfy electrical and mechanical performance and is made by double injection molding process. Structural test including impact and buckling test is carried out and stress analysis is simulated to evaluate safety of radiating element for the axial and shear loads, when changing of the skin structure is occurred by the external force. To predict allowable load of structure and evaluate safety on impact and buckling, experimental and analytic method is used in strength analysis of structure.

Cure simulation in LED silicone lense using dynamic reaction kinetics method (승온 반응속도식을 이용한 LED용 실리콘 렌즈의 경화공정해석)

  • Song, Min-Jae;Hong, Seok-Kwan;Park, Jeong-Yeon;Lee, Jeong-Won;Kim, Heung-Kyu
    • Design & Manufacturing
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    • v.8 no.2
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    • pp.46-49
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    • 2014
  • Silicone is recently used for LED chip lense due to its good thermal stability and optical transmittance. In order to predict residual stress which causes optical briefringence and mechanical warpage of silicone, finite element analysis was conducted for curing process during silicone molding. For analysis of curing process, a dynamic cure kinetics model was derived based on the differential scanning calorimetry(DSC) test and applied to the material properties for finite element analysis. Finite element simulation result showed that the slow cure reduced abrupt reaction heat and it was predicted decrease of the residual stress.

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Finite Element Analysis of Residual Stress Evolution during Cure Process of Silicone Resin for High-power LED Encapsulant (고출력 LED 인캡슐런트용 실리콘 레진의 경화공정중 잔류응력 발달에 대한 유한요소해석)

  • Song, Min-Jae;Kim, Heung-Kyu;Kang, Jeong-Jin;Kim, Kwon-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.2
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    • pp.219-225
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    • 2011
  • Silicone resin is recently used as encapsulant for high-power LED module due to its excellent thermal and optical properties. In the present investigation, finite element analysis of cure process was attempted to examine residual stress evolution behavior during silicone resin cure process which is composed of chemical curing and post-cooling. To model chemical curing of silicone, a cure kinetics equation was evaluated based on the measurement by differential scanning calorimeter. The evolutions of elastic modulus and chemical shrinkage during cure process were assumed as a function of the degree of cure to examine their effect on residual stress evolution. Finite element predictions showed how residual stress in cured silicone resin can be affected by elastic modulus and chemical shrinkage behavior. Finite element analysis is supposed to be utilized to select appropriate silicone resin or to design optimum cure process which brings about a minimum residual stress in encapsulant silicone resin.

Flow Analysis and Process Conditions Optimization in a Cavity during Semiconductor Chip Encapsulation (반도체 칩 캡슐화성형 유동해석 및 성형조건 최적화에 관한 연구)

  • 허용정
    • Journal of the Microelectronics and Packaging Society
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    • v.8 no.4
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    • pp.67-72
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    • 2001
  • An Effort has been made to more accurately analyze the flow in the chip cavity, particularly to model the flow through the openings in the leadframe and correctly treat the thermal boundary condition at the leadframe. The theoretical analysis of the flow has been done by using the Hele-Shaw approximation in each cavity separated by a leadframe. The cross-flow through the openings in the leadframe has been incorporated into the Hele-Shaw formulation as a mass source term. The optimization program based on the complex method integrated with flow analysis program has been successfully used to obtain the optimal filling conditions to avoid short shot.

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Experimental and Finite Element Analysis of Free Vibration Behaviour of Graphene Oxide Incorporated Carbon Fiber/Epoxy Composite

  • Adak, Nitai Chandra;Uke, Kamalkishor Janardhanji;Kuila, Tapas;Samanta, Pranab;Lee, Joong Hee
    • Composites Research
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    • v.31 no.6
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    • pp.311-316
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    • 2018
  • In the present study, the effect of GO in damping capacity of CF/epoxy laminates was studied via free vibration analysis. The composite laminates were manufactured by using vacuum assisted resin transfer molding technique. The damping properties of the prepared hybrid composites were determined in terms of natural frequency and damping ratio in free vibration test. The foremost aspire of this investigation was to compare the vibration properties i.e. natural frequency and modal damping of the prepared composites with the numerical results. The numerical study was carried out via FEA using $ANSYS^{TM}$ workbench software. The parametric study of the numerical models was also studied considering the beam free length and the beam thickness. It was found that the incorporation of GO enhanced the damping capacity of the composite and the variation of natural frequencies in mode1varied by 2-5% compared to the experimental study.

Development of Array-Lens for Multi-Color Chip-LED (Multi-Color Chip-LED용 어레이 렌즈 개발에 관한 연구)

  • Choi, Byung-Ky;Lee, Dong-Gil;Jang, Kyeung-Cheun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.50-55
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    • 2007
  • The purpose of this research is to enhance the luminance of the LED and to improve the implementation of color by mounting an array lens on the LED without special technology in process. The workmanship of key components considering the economical efficiency and the injection molding technology for high quality of the product are essential to achieve it. In this paper, the mold was computer-aided was designed and manufactured by CAM software (NX4) and high speed machining center. the applied final machining conditions were 3,000-5,000mm/min feed speed, 15,000-25,000rpm and ${\Phi}0.3mm$ ball end-mill. And the Flow analysis was performed using the mold flow software(MPI) in order to get uniformity of resin. Injection conditions acquired by the flow analysis and the injection experiment are as follows. The cylinder temperature is $220-260^{\circ}C$, the mold temperature is $70-80^{\circ}C$, the injection time is about 1.2sec, the injection pressure and velocity is each 7.8-14.7Mpa, and the injection velocity is 0.8-1.2m/sec.

Prediction and Measurement of Residual Stresses in Injection Molded Parts

  • Kwon, Young-Il;Kang, Tae-Jin;Chung, Kwansoo;Youn, Jae Ryoun
    • Fibers and Polymers
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    • v.2 no.4
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    • pp.203-211
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    • 2001
  • Residual stresses were predicted by a flow analysis in the mold cavity and residual stress distribution in the injection molded product was measured. Flow field was analyzed by the hybrid FEM/FDM method, using the Hele Shaw approximation. The Modified Cross model was used to determine the dependence of the viscosity on the temperature and the shear rate. The specific volume of the polymer melt which varies with the pressure and temperature fields was calculated by the Tait\`s state equation. Flow analysis results such as pressure, temperature, and the location of the liquid-solid interface were used as the input of the stress analysis. In order to calculate more accurate gap-wise temperature field, a coordinate transformation technique was used. The residual stress distribution in the gap-wise temperature field, a coordinate transformation technique was used. The residual stress distribution in the gap-wise direction was predicted in two cases, the free quenching, under the assumption that the shrinkage of the injection molded product occurs within the mold cavity and that the solid polymer is elastic. Effects of the initial flow rate, packing pressure, and mold temperature on the residual stress distribution was discussed. Experimental results were also obtained by the layer removal method for molded polypropylene.

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Mechanical and Thermal Properties of Polypropylene/Wax/MAPP Composites Reinforced with High Loading of Wood Flour

  • Lee, Sun-Young;Kang, In-Aeh;Doh, Geum-Hyun;Mohan, D. Jagan
    • Journal of the Korean Applied Science and Technology
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    • v.24 no.4
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    • pp.416-426
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    • 2007
  • Polypropylene (PP) composites with wood flour/wax/coupling agent were manufactured by melt compounding and injection molding. The influence of wood flour(WF), wax, and coupling agent on the mechanical and thermal properties of the composites was investigated. The addition of wood flour to neat PP has the higher tensile modulus and strength compared with neat PP. The presence of wax also improved the tensile modulus. At the same loading of PP and WF, the addition of coupling agent highly decreased the tensile modulus, and increased the tensile strength. From thermogravimetric analysis (TGA), the addition of wax improved the thermal stability of the composites in the later stages of degradation. The presence of MAPP and wood flour in turn decreased thermal stabilities of composites. From differential scanning calorimetry analysis (DSC), neither the loading of wax. nor the presence of MAPP has shown significant effect on the thermal transition of composites.