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Kim, Kun-hee;Jung, Woo-chul;Yoon, Gil-sang;Sin, Kwang-ho;Heo, Yeong-mu
- Design & Manufacturing
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- v.2 no.1
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- pp.27-31
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- 2008
The object of this study is a manufacture of buff die using CAM systems. Systems are consist of AutoCAD, CAM software and CNC milling machine. CAM software is purpose of G-code generation for CNC programming. Then CAM software and CNC milling machine are connect to RS-232-C cable for networking.
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Kwak, Tae-Kyung;Kim, Sang-Oh;Kwak, Jae-Seob
- Journal of the Korean Society of Manufacturing Technology Engineers
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- v.19 no.4
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- pp.455-461
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- 2010
Automated magnetic abrasive polishing which can be applied after machining of the mold on a machine tool without unloading is very effective for finishing a complicated injection mold surface. This study aims to realize one step polishing of free form surface with the same machine tool. For this purpose, magnetic flux density according to the change of curvature radii was simulated for selecting polishing conditions and experimental verification was performed with a complicated mold of aluminum alloy. As a result, it was seen by the simulation that the magnetic flux density at a gradual curvature of the mold was higher than at a steep curvature and the higher magnetic flux density produced the better surface roughness in the experimentation. The deviation for the surface roughness of the mold decreased on the whole and the uniform mold surface was obtained after the automated magnetic abrasive polishing.
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Je, T.J.;Shin, Y.J.;Lee, E.S.;Choi, D.S.;Hong, S.M.;Kang, Y.H.
- Proceedings of the Korean Society for Technology of Plasticity Conference
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- 2007.05a
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- pp.55-59
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- 2007
Technologies of super-precision micro pattern mold machining and high-performance optical films manufacturing using thereof forms the basis of recent display industries which have developed remarkably. Especially, it is the light guide plates and high luminous intensity prism sheets at BLU or FLU in LCD and lenses at virtual keyboard's display to be manufactured by micro machining technology. One way the industry requires to do that is by developing high-performance light guide plates or films which are existing light guide plates, diffusion films and luminance enhancement prism films all in one. In this research effort, basic processing of the micro pyramid structure by shaping method is proposed. Experiments of mold machining of pitch $20{\mu}m$ tetrahedral pyramid and pitch $100{\mu}m$ trihedral pyramid using a $90^{\circ}$ diamond tool were conducted to identify a variety of machining features, such as cutting forces, conditions of the surface, shapes of chips, and influence of materials.
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Soon-Ok Park;Min-Hak Kim;Sun-Kyung Lee;Sung-Taek Jung
- Design & Manufacturing
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- v.17 no.1
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- pp.7-12
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- 2023
Recently, with the emergence of the 4th industrial revolution, the demand for smart factories and factory automation is increasing. In this study, a tool life prediction program was developed to select optimal machining conditions using CNC milling equipment, which is widely used in flexible production and automation. The equipment used in the experiment was Hwacheon Machine Tool's 5-axis machining equipment, and the tool used was a 17F2R tool. For the machining path, the down-milling cutting method was selected and long-term machining was performed. The analysis standard for side wear on the tool was set at 0.1 to 0.2 mm, and tool life data and wear data were obtained in the cutting experiment. The program was created through the data obtained from the experiment, and a prediction rate of over 90% was secured when comparing the experimental data and the predicted data.
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Kim, Jong-Su
- Design & Manufacturing
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- v.16 no.3
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- pp.39-43
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- 2022
In this study, we designed an vibration cutting tool that can achieve improvements such as low cutting force, interrupted chip evacuation and better surface quality of cutting performance to obtain high-quality surface roughness and improvement of tool wear, which is an issue in the machining of high-hardness mold steel. Among the resonance frequency modes of the vibration cutting tool, the bending mode was used to maximize the driving amplitude of the vibration tool tip, and the resonance frequency was confirmed through the finite element method. After measuring the actual resonant frequency of the designed tool using an optical fiber sensor, the cutting force and machining surface of vibration cutting and conventional cutting were compared and analyzed in the turning process of high hardness mold steel (STAVAX). As a result of the experiment, the cutting force was reduced by about 20 % compared to the conventional cutting process, and the surface roughness was also improved by about 60 %. This study suggested that the tool wear and surface quality of high-hardness steel can be improved through the vibration cutting method in the machining of high hardness mold steel.
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