• 제목/요약/키워드: mode I fracture toughness

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탄성일인자방법을 적용한 단일방향 탄소섬유/에폭시 DCB 시편의 파괴인성 결정 ($G_IC$ determination of unidirectional graphite /epoxy DCB composites from the elastic work factor approach)

  • 이경엽;이중희
    • 대한기계학회논문집A
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    • 제22권3호
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    • pp.540-544
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    • 1998
  • Compliance calibration method is frequently used to determine $G_IC$ from the DCB composite specimen. However, the method requires at least 4 to 5 fracture test (loading-unloading) records. In this study, $G_IC$ of unidirectional graphite/epoxy DCB composites was determined from the elastic work factor approach which uses a single fracture test record. In order to inspect the validity of the elastic work factor approach, $G_IC$ determined from the elastic work factor approach was compared to that of determined from the compliance calibration method. It was shown that $G_IC$ determined from the elastic work factor approach was comparable to that determined from the compliance calibration method. That is, the elastic work factor approach can be used to determine $G_IC$ of unidirectional graphite/epoxy DCB specimen from a single fracture record.

응집영역모델을 이용한 섬유금속적층판 접착층의 모드 I, II 파괴 거동 물성평가 (Evaluation of Fracture Behavior of Adhesive Layer in Fiber Metal Laminates using Cohesive Zone Models)

  • 이병언;박으뜸;고대철;강범수;송우진
    • Composites Research
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    • 제29권2호
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    • pp.45-52
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    • 2016
  • 섬유금속적층판과 같은 하이브리드 소재는 여러 방향의 하중에 의한 접착층의 파괴로 인해 층간분리가 발생할 수 있다. 모든 하중은 수직 방향의 응력과 면내 두 방향의 전단 응력으로 분해할 수 있으며, 이러한 하중은 접착층의 모드 I, II, III 파괴를 일으킨다. 따라서 하중에 의한 층간분리 현상을 예측하기 위해, 접착층의 모드별 임계 에너지 해방률을 도출하는 것이 중요하다. 본 연구에서는 접착층의 모드 I 임계 에너지 해방률을 측정하기 위해 double cantilever beam 시험을 수행하였으며, 모드 II 임계 에너지 해방률을 측정하기 위해 end-notched flexure 시험을 수행하였다. 또한, 실험으로부터 도출한 임계 에너지 해방률을 ABAQUS의 응집영역모델에 적용하여 유한요소해석을 수행하였으며, 실제 실험 결과와의 비교를 통해 층간분리 현상에 대한 수치해석 기법 적용의 유효성을 입증하였다.

스트레인게이지법을 이용한 동적응력확대계수 평가 (Evaluation on dynamic stress intensity factor using strain gage method)

  • 이현철;김덕희;김재훈;문순일
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.304-309
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    • 2000
  • Strain gage method is used to evaluate the mode I dynamic stress intensity factor of marging steel(18Ni) and titanium alloy(Ti-6A1-4V). To decide the best strain gage position on specimen, static fracture toughness test was performed. Then instrumented charpy impact test and dynamic tensile test was performed by using strain gage method for evlauating dynamic stress intensity factor. Strain gage signals on the crack tip region are used to calculate the stress intensity factors. It is found that strain gage method is more useful than method by using load which is obtained from impact tup to assess dynamic characteristics such as dynamic stress intensity factor.

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리드프레임/EMC 계면의 파괴 인성치 (Fracture Toughness of Leadframe/EMC Interface)

  • 이호영;유진
    • 한국표면공학회지
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    • 제32권6호
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    • pp.647-657
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    • 1999
  • Due to the inherently poor adhesion strength of Cu-based leadframe/EMC (Epoxy Molding Compound) interface, popcorn cracking of thin plastic packages frequently occurs during the solder reflow process. In the present work, in order to enhance the adhesion strength of Cu-based leadframe/EMC interface, black-oxide layer was formed on the leadframe surface by chemical oxidation of leadframe, and then oxidized leadframe sheets were molded with EMC and machined to form SDCB (Sandwiched Double-Cantilever Beam) and SBN (Sandwiched Brazil-Nut) specimens. SDCB and SBN specimens were designed to measure the adhesion strength between leadframe and EMC in terms of critical energy-release rate under quasi-Mode I ($G_{IC}$ ) and mixed Mode loading ($G_{C}$ /) conditions, respectively. Results showed that black-oxide treatment of Cu-based leadframe initially introduced pebble-like X$C_2$O crystals with smooth facets on its surface, and after the full growth of $Cu_2$O layer, acicular CuO crystals were formed atop of the $Cu_2$O layer. According to the result of SDCB test, $Cu_2$O crystals on the leadframe surface did not increase ($G_{IC}$), however, acicular CuO crystals on the $Cu_2$O layer enhanced $G_{IC}$ considerably. The main reason for the adhesion improvement seems to be associated with the adhesion of CuO to EMC by mechanical interlocking mechanism. On the other hand, as the Mode II component increased, $G_{C}$ was increased, and when the phase angle was -34$^{\circ}$, crack Kinking into EMC was occured.d.

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탄소섬유 복합재료의 모드1 및 모드 2 층간파괴인성치에 관한 연구 (A Study on Mode 1 and Mode 2 Interlaminar Fracture Toughness of Carbon Fiber Reinforced Plastics)

  • 김재동;고성위
    • 수산해양기술연구
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    • 제31권3호
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    • pp.272-278
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    • 1995
  • 강도가 각각 다른 세 종류의 프리프레그를 사용하여 일방향 CFRP를 적층하였으며, 모드 I과 모드 II 실험을 통하여 층간 파괴인성치를 고찰하였고, 또한 적층 섬유방향을 변화시킨 사교적층판의 그것도 함께 고찰하였으며, 이를 요약하면 다음과 같다. 1) 임계에너지 방출률 G 하(IC)의 값을 컴플라이언스 법, 수정 컴플라이언스 법, 그리고 보이론에 의해 계산하여 비교 검토한 결과 본 연구에서 사용한 수정식에 의한 값들이 거의 일치하였다. 2) G 하(IC) 값은 대체로 프리프레그의 C, B, A재의 순으로 높게 나타났으며, G 하(II C)의 값을 세가지 식에 의해 계산하여 비교 검토한 결과 거의 일치하였다. 3) 사교적층판의 경우 G 하(IC) 값은 [0/90] 하(6s), [0/45] 하(6s), [0/45/90] 하(6s)의 순으로 높게 나타났으며, G 하(II C)는 [0/90] 하(6s), [0/45/90] 하(6s), [0/45] 하(6s)의 순으로 높게 나타났다. 4) 사교적층판과 일방향의 임계에너지 방출률을 비교하였을 때, 모드 I의 경우 일방향의 결과가 다소 높았으며, 모드 II의 경우는 [0/45] 하(6s)의 결과는 거의 일치함을 알 수 있었다.

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섬유강화 복합재의 $G_ {IC}$ 결정을 위한 일인자방법 (Determination of Mode I Fracture Toughness of Fiber Reinforced Composites by the Elastic Work Factor)

  • 이경엽;고승기
    • 대한기계학회논문집A
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    • 제20권11호
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    • pp.3491-3497
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    • 1996
  • The work factor approach was applied to determine $G_ {IC}$ of fiber reinforced composites (AS4/3501) from a single unidirectional (0-deg) DCB specimen. Elastic work factors of DCB specimen for three different symmetrical staking sequences were derived from a simple bending theory and a finite element method. The results showed that elastic work factors calculated from both methods were comparable each other. In particular, the elastic work factor of DCB specimen with symmetrical stacking sequence is independent of stacking sequence. The $G_ {IC}$ determined from the work factor approach was compared with that determined by the compliance method. The results showed that the work factor approach and the compliance method produce comparable results of $G_ {IC}$. Thus, $G_ {IC}$ can be determined from a single DCB specimen using the work factor approach.

컨베이어용 풀리의 용접부위에 관한 파괴역학 설계기술 개발 (Fracture Mechanics Analysis of the Weldment in Pulley for Belt Conveyor)

  • 한승우;이학주;우창수;이상록
    • 연구논문집
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    • 통권23호
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    • pp.127-140
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    • 1993
  • The drive pulley, which is employed for loading and unloading raw materials in a steel mill, is usually manufactured by use of various welding processes. In this study the weldment in the pulley, in which TIG and $CO_2$ welding processes are used, has been analyzed from view point of fracture mechanics. Fracture toughness tests have been performed according to ASTM E813. A servo-hydraulic testing machine (10kN) has been employed. Also the crack propagation tests (Mode I) have been performed with compact tension specimen in compliance with ASTM E647. To predict the critical crack size in the weldment, finite element stress analysis for the drive pulley under real operating conditions have been performed. In addition, the residual stresses at the weldment and in heat-affected zone have been obtained by hole drilling method. The planar critical crack size have been predicted for the drive pulley by considering the stress analysis results and the residual stresses due to welding process. For the drive pulley considered in this study, it has been concluded that the most important factor in determining the critical crack size is the welding residual stress in the transverse direction. Also the effect of stress concentration at the root of the weldment have been noticeable. For the planar crack, the fatigue crack growth life from an initial crack size of 2mm to the critical crack size obtained as in the above have been predicted. The predicted lives were between 55, 900 and 72, 000 cycles depending on the shape of the elliptical crack. The predicted lives were in fairly good agreement for the drive pulley considered in this study.

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필라멘트 와인딩 복합재 압력용기의 접착 체결부에 대한 점진적 파손 해석 (Progressive Failure Analysis of Adhesive Joints of Filament-Wound Composite Pressure Vessel)

  • 김준환;신광복;황태경
    • 대한기계학회논문집A
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    • 제38권11호
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    • pp.1265-1272
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    • 2014
  • 본 논문에서는 CZM(Cohesive Zone Model)을 이용하여 돔 분리형 복합재 압력용기 접착 체결부의 점진적 파손 해석에 대한 연구를 수행하였다. 접착 요소(cohesive element)의 물성을 도출하기 위해 모드I, II 그리고 혼합모드에 대한 층간파괴인성들을 시험을 통해 도출하였다. 이때, 모든 시험편은 복합재 압력용기와 동일한 필라멘트 와인딩 제작공정을 통해 제작되었다. 이중 겹치기 이음(double-lap joint) 시험은 접착제의 전단강도와 CZM을 이용한 점진적 파손해석의 신뢰도 검증을 위해 수행하였다. 그 결과, 접착제의 전단강도는 시험으로부터 32MPa을 얻었고, 시험과 해석의 오차는 약 4.4%의 오차가 발생하여 CZM이 접착 체결부의 점진적 파손 거동을 비교적 잘 모사함을 확인하였다. 최종적으로 신뢰성이 검증된 CZM을 복합재 압력용기 접착 체결부에 적용하여 운용하중조건에서의 점진적 파손해석을 수행한 결과, 전체 200mm를 갖는 접착 체결부 길이의 약 5.8%만이 점진적 파손이 발생하는 것으로 나타나 복합재 압력용기의 구조 안전성에는 영향을 주지 않음을 확인하였다.