• Journal of the Korean Crystal Growth and Crystal Technology
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• v.25 no.5
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• pp.199-204
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• 2015

In this study, prevention methods of radial cracks generated inside of artificial lightweight aggregate made of reject ash and dredged soil were investigated. The reject ash and dredged soil had mixed with weight ratio of 7 : 3 and formed to spheric shape of 5~20 mm diameter, then, the aggregates were manufactured using flash sintering method at $1200^{\circ}C$ for 10 min. The formation of radial cracks in the aggregates were suppressed as the size of specimen decreased. Also, the addition of silica to aggregates had prevented generation of the radial cracks. As the size and the amount of silica powder added increased, the development of radial cracks was constrained. Therefore the artificial lightweight aggregate manufactured in this study expected to be applicable to many fields such as construction and environmental usages. Also it is expected to contribute greatly to increase the recycling rate of reject ash and dredged soil.

• Journal of the Korea Institute of Building Construction
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• v.21 no.6
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• pp.551-562
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• 2021

In this study, to suggest an efficient method of using coal gasification slag(CGS), a byproduct from integrated gasification combined cycle(IGCC), as a combined fine aggregate for concrete mixture, the diverse performances of concrete mixtures with combined fine aggregates of CGS, river sand, and crushed sand were evaluated. Additionally, using CGS, the reduction of the hydration heat and the strength developing performance were analyzed to provide a method for reducing the heat of hydration of mass concrete by using combined fine aggregate with CGS and replacing fly ash with cement. The results of the study can be summarized as follows: as a method of recycling CGS from IGCC as concrete fine aggregate, a combination of CGS with crushed sand offers advantages for the concrete mixture. Additionally, when the CGS combined aggregate is used with low-heat-mix designed concrete with fly ash, it has the synergistic effect of reducing the hydration heat of mass concrete compared to the low-heat-designed concrete mixture currently in wide use.

• Journal of the Korean Recycled Construction Resources Institute
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• v.10 no.1
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• pp.48-55
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• 2022

This study uses the recovered water as mixing water and artificial lightweight aggregate pre-wetting water as part of a study to increase the recycling rate and reduce greenhouse gas of the ready-mixed concrete recovered during the concrete transport process, and cement fine powder of blast furnace slag(BFS) and fly ash(FA). The engineering characteristics of the three-component lightweight aggregate mortar used as a substitute were reviewed. For this purpose, the flow, dry unit mass, compressive strength, drying shrinkage, neutralization depth, and chloride ion penetration resistance of the three-component lightweight aggregate mortar were measured. When used together with the formulation, when 15 % of BFS and 5 % of FA were used, it was found to be positive in improving the compressive strength and durability of the mortar.

• Journal of the Korean Recycled Construction Resources Institute
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• v.10 no.1
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• pp.111-116
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• 2022

Recently, building structures tend to be super high-rise and large-scale with the development of concrete technology. When high-rise building is constructed of reinforced concrete structure, it has a disadvantage that its own weight increases. Light weight aggregate(LWA) was developed to compensate for these shortcomings. Manufacturing concrete using these light weight aggregates has the advantage of reducing the self weight of the reinforced concrete structure, but has a disadvantage in that the strength of the concrete is reduced. In this study, an experimental study was conducted to investigate the strength characteristics of hardened cement according to the presence or absence of surface coating of lightweight aggregates. As a result, in terms of compressive strength, the surface-coated lightweight aggregate exhibited higher strength than the uncoated lightweight aggregate. Also, it was considered that this is because the interfacial voids of the surface coated lightweight aggregate mixed cement hardened body were filled with blast furnace slag fine powder particles.

• Journal of the Korean Recycled Construction Resources Institute
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• v.10 no.4
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• pp.359-366
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• 2022

In this paper, the effect of compression levels on the strengths of porous concrete using bottom ash aggregates was analyzed. Coal bottom ash (CBA) was used as aggregate in porous concrete in this study. The aggregate size types used in the CBA concrete mixtures were catagorized into two different ones. One included only a single aggregate particle size and the other included hybrid aggregate particles mixed at a ratio of 8:2 volume proportion. The water-binder ratio was fixed at 0.30, and the compression levels were applied at 0.5, 1.5, and 3.0 MPa valu es to fabricate a porou s concrete specimen. The total porosity, compressive, splitting tensile, and flexural tensile strengths were tested and analyzed. When the compression level increased, the total porosity decreased, meanwhile the compressive, split tensile, and flexural tensile strengths increased. The total porosity of concrete using hybrid aggregate was lower and the strength was larger than those of concrete using single-type aggregate. Finally, the correlation between the total porosity, compressive, split tensile, and flexural tensile strengths of porous concrete were presented. The total porosity and strength characteristics showed an inversely proportional correlation.

• Journal of the Korean Recycled Construction Resources Institute
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• v.2 no.3
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• pp.173-179
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• 2014

This is an experimental study for recycling coal ash left over from coal use as a potential fine aggregate in concrete. Coal ash is generally divided into either fly ash or bottom ash. Fly ash has been utilized as a substitution material for cement in concrete mixes. On the other hand, bottom ash has the problem of low recycling rates, and thus it has been primarily reclaimed. This study partially substituted fine concrete aggregates with bottom ash to increase its application rate and therefore its recycling rate; its suitability for this purpose was confirmed. The concrete's workability dropped noticeably with increasing bottom ash content when a fixed water-cement ratio of concrete mix was used. Thus, concrete mixes with higher ratio levels are required. To address this problem, concrete was mixed using a polycarboxylate high-range water reducing agent. The fluidity and air entrainment immediately after mixing the concrete and 1 h after mixing were measured, thereby replicating the time concrete is placed in the field when produced either in a ready-mixed concrete or in a batch plant. As a result of this research, the workability and air entrainment were maintained 1 h after mixing for a concrete mixture with approximately 30% of its fine concrete aggregates substituted with the bottom ash. A slight drop in compression strength was seen; however, this confirmed that potential of using bottom ash as a fine aggregate in concrete.

• Journal of the Korea Concrete Institute
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• v.24 no.3
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• pp.333-340
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• 2012

The current study prepared 9 laboratorial concrete mixes and 3 ready-mixed concrete batches to examine the size and shape effects in compression failure of lightweight aggregate concrete (LWC). The concrete mixes were classified into three groups: normal-weight, all-lightweight and sand-lightweight concrete groups. For each concrete mix, the aspect ratio of circular or square specimens was 1.0 and 2.0. The lateral dimension of specimens varied between 50 and 150 mm for each laboratorial concrete mix, whereas it ranged from 50 to 400 mm with an incremental variation of 50 mm for each ready-mixed concrete batch. Test observations revealed that the crack propagation and width of the localized failure zone developed in lightweight concrete specimens were considerably different than those of normal-weight concrete (NWC). In LWC specimens, the cracks mainly passed through the coarse aggregate particles and the crack distribution performance was very poor. As a result, a stronger size effect was developed in LWC than in NWC. Especially, this trend was more notable in specimens with aspect ratio of 2.0 than in specimens with that of 1.0. The prediction model derived by Kim et al. overestimated the size effect of LWC when lateral dimension of specimen is above 150 mm. On the other hand, the modification factors specified in ASTM and CEB-FIP provisions, which are used to compensate for the shape effect of specimen on compressive strength, were still conservative in LWC.

• Journal of the Korea Concrete Institute
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• v.17 no.4 s.88
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• pp.595-602
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• 2005

The purpose of this study is to utilize recycled concrete aggregates as permeable pavement materials. This study evaluates mechanical properties and durability of porous concrete depending on mixing rates of recycled aggregates and polyme. As a result, void ratio and permeability coefficient of porous concrete for pavement increased a little as mixing rate of recycled aggregates increased. Void ratio and permeability coefficient increased a lot as mixing rate of polymer increased. As polymer was mixed $20\%$, national regulation of permeable concrete for pavement($8\%$ and 0.01cm/sec) was met. Compressive strength and flexural strength decreased as mixing rate of recycled aggregates increased but they increased a lot as mixing rate of polymer increased. Even when recycled aggregates were mixed $75\%\;with\;10\%$ polymer mixed, national regulation of pavement concrete(18MPa and 4.5MPa) was met. In addition, regarding sliding resistance, BPN increased as mixing rate of recycled aggregates increased. But BPN decreased as polymer was mixed. Compared to crushed stone aggregates, abrasion resistance and freeze-thaw resistance decreased as mixing rate of recycled aggregates Increased. When polymer was mixed, abrasion resistance and freeze-thaw resistance improved remarkably. Compared to non-mixture, $10\%$ mixture of polymer improved abrasion resistance and freeze-thaw resistance about $8.6\%$ and 3.8times respectively.

• Magazine of the Korea Concrete Institute
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• v.6 no.4
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• pp.113-122
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• 1994

To examine the applicabilty of the converter furnace slag from iron-works as concrete aggregate respective concrete furnace slag with contents of 20%. 40%, 60%. 80% were mixed with granulated slag, and the strength and stability tests for these specimens were followed. The slump value of the concrete mixed with converter furnace slag was higher than that of the conventional concrete. Furnace slag and granulated slag was increased as the increase of converter furnace content. The strength of the concrete mixed with converter furnace slag and granulate slag increased as an increase of converter furnace content and age. The expansion rate of the concrete mixed with converter furnace slag and granulated slag increased from 0.007% to 0.19% as the converter furnace content changed from 20% to 80%. From the above results in the strength and expansion rate, the concrete with the converter furnace content of 40% was considered to be recommandable for the stable construction of the concrete. Calculated formulas for tensile strength(${\sigma}_t$) and flexural strength(${\sigma}_f$) from the regression a.nalysis of the correlations among these compressive strength (${\sigma}_c$), tensile strength and flexural strength are as follows. ${\sigma}_t$ = 0.16952${\sigma}_c$ - 4.9313 ${\sigma}_f$ = 0.25727${\sigma}_c$ + 6.0528

• Proceedings of the Korea Concrete Institute Conference
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• 1998.04b
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• pp.713-718
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• 1998

This paper deals with the consistency of fresh lightweight polyester mortars as high-performance or multifunctional building materials. Fresh lightweight polyester mortars using an unsaturated polyester resin, lightweight fillers and aggregate are mixed with various mix proportions, and tested for slump-flow and slump as a measure of consistency. At 10, 20 and 3$0^{\circ}C$, the influences of mix proportioning factors on the slump-flow and slump of the lightweight polyester mortars are examined, and the empirical equations for the slump predictions are successfully proposed.