• 제목/요약/키워드: milling method

검색결과 779건 처리시간 0.032초

고속 엔드밀 가공시 가속도계를 이용한 표면형상 시뮬레이션 (Simulation of surface profile using accelerometer in high speed end milling)

  • 이기용
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
    • /
    • pp.321-325
    • /
    • 2000
  • To obtain precise surface and high productivity, high speed end milling has been studied recently. Though high speed end milling is explicitly effective for precision surface generation geometrically, tool deflection, chatter vibration and frequency characteristics of end milling system deteriorate the theoretical surface. In this study, simulation algorithm and programming method are suggested to simulate machined surface using acceleration signal in high speed end milling. This simulation is conducted by considering vibrational effect of spindle system which was not considered by other researchers. Between simulated results and experiment results, good agreements were obtained.

  • PDF

고속 엔드밀 가공시 가속도 신호를 고려한 가공표면의 시뮬레이션 (Simulation of Machined Surface Considering Acceleration Signal in High Speed End Milling)

  • 이기용;강명창;이득우;김정석
    • 대한기계학회논문집A
    • /
    • 제25권2호
    • /
    • pp.228-234
    • /
    • 2001
  • To obtain precise machined surface and high productivity in machining, high speed end milling has beed studied recently. Though high speed end milling is explicitly effective for precision surface generation geometrically, tool deflection, chatter vibration and frequency characteristics of end milling system deteriorate the theoretical surface. In this study, simulation algorithm and programming method are suggested to simulate machined surface using acceleration signal in high speed end milling. This simulation is conducted by considering vibrational effect of spindle system which was not considered by other investigators. Good agreements were obtained between simulated results and experimental results.

수치해석법에 의한 면삭밀링 작업에서의 절삭력과 표면거칠기에 관한 연구 (A Numerical Simulation on Cutting Force and Surface Roughness of the Face Milling)

  • 홍민성
    • 한국생산제조학회지
    • /
    • 제4권4호
    • /
    • pp.16-24
    • /
    • 1995
  • The milling process is one of the most important metal removal processes in industry. due to the complexities inherent to the cutter insert geometry and the milling cutter kinematics, these processes leave an analytically difficult to predict texture on the machined surface's hills and valleys. The instantaneous uncut chip cross sectional area may be estimated by the relative position between the workpiece and the cutter inserts. Furthermore, since the cutting forces are proportional to the instantaneous uncut chip cross sectional area, the cutting forces in face milling operations can not be estimated easily. A new simulation program which is based upon the numerical method has been proposed to estimate the cutting force components, with the ability to predict the machined surface texture left by the face milling.

  • PDF

엔드밀 가공시 절삭력을 이용한 공구날 주파수 분석법 (An Analysis on the Tooth Passing Frequency using End-milling Force)

  • 김종도;윤문철;조현덕
    • 한국기계가공학회지
    • /
    • 제10권4호
    • /
    • pp.1-7
    • /
    • 2011
  • The mode analysis of end-milling was introduced using recursive parametric modeling. Also, a numerical mode analysis of FRF in end-milling at different conditions was performed systematically. In this regard, a REIVM(recursive extended instrumental variable method) modeling algorithm was adopted and natural modes of real and imaginary part were discussed. This recursive approach can be used for the on-line system identification and monitoring of an end-milling for this purpose. For acquiring a cutting force, an experimental practice was performed. And these end-milling forces were used for the calculation of FRF(Frequency response function) and its mode analysis. Also, the FRF was analysed for the prediction of end-milling system. As a results, this algorithm was successful in each condition for the detection of natural modes of end-milling. After numerical analysis of the FRF, the tooth passing frequency was discriminated in their FRF, power spectrum and mode calculation.

측벽 밀링에서 공구 변형 및 형상 정밀도 (Tool Deflection and Geometrical Accuracy in Side Wall Milling)

  • 류시형;주종남
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2003년도 춘계학술대회 논문집
    • /
    • pp.1811-1815
    • /
    • 2003
  • Investigated is the relationship between tool deflection and geometrical accuracy in side wall machining. Form error is predicted directly from the tool deflection without surface generation. Developed model can predict the surface form error about three hundred times faster than the previous method. Cutting forces and tool deflection are calculated considering tool geometry, tool setting error, and machine tool stiffness. The characteristics and the difference of generated surface shape in up milling and down milling are discussed. The usefulness of the presented method is verified from a set of experiments under various cutting conditions generally used in die and mold manufacture. This study contributes to real time surface shape estimation and cutting process planning for the improvement of geometrical accuracy.

  • PDF

졸-겔법에 의한 지르콘$(ZrSiO_4)$ 분말 합성 -재분쇄(Milling)에 대한 효과- (Synthesis of $(ZrSiO_4)$ Powders by the Sol-Gel Process -Effect of the Milling-)

  • 신용철;신대용;한상목;남인탁
    • 한국세라믹학회지
    • /
    • 제32권7호
    • /
    • pp.853-857
    • /
    • 1995
  • ZrSiO4 powders were prepared from partially hydrolyzed solution of Si(OC2H5)4 and ZrOCl2.8H2O solution by the sol-gel method and formation rate of ZrSiO4 on the reaction parameter was investigated. In order to prepare homogeneous ZrSiO4 precursor gels, the H2O/Si(OC2H5)4 molar ratio of about 2, the pH of the ZrOCl2.8H2O solution fo about 4 and stirring time of the mixed solutions of about 2 hrs were appropriate. Formation of temperature of ZrSiO4 reduced about 15$0^{\circ}C$ by milling and formation of ZrSiO4 at 1300~135$0^{\circ}C$ showed an accelerative increase through the hedvall effect by silica.

  • PDF

밀링 가공 공정에서 복합실험계획법을 이용한 최적 절삭조건 결정 (Determination of Optimal Cutting Conditions in Milling Process using Multiple Design of Experiments Technique)

  • 김용선;권원태
    • 한국생산제조학회지
    • /
    • 제20권3호
    • /
    • pp.232-238
    • /
    • 2011
  • In the present study, Taguchi method is used to determine the rough region first, followed by RSM technique to determine the exact optimum value during milling on a machining center. A region reducing algorithm is applied to narrow down the region of the Taguchi method for RSM. The result from the Taguchi method is fed to train the artificial neural network (ANN), whose optimum value is used to drive the region reducing algorithm. The proposed algorithm is tested under different cutting condition and results show that the introduced algorithm works well during milling process. It is also shown that theoretically obtained optimal cutting condition is very close to experimentally obtained result.

우리나라 쌀의 도정 및 품위특성 (Milling Characteristics and Qualities of Korean Rice)

  • 김영배;하덕모;김창식
    • 한국식품과학회지
    • /
    • 제22권2호
    • /
    • pp.199-205
    • /
    • 1990
  • 우리나라 쌀의 품종별 도정 및 품위특성을 조사하여 합리적인 시장성을 평가할 수 있는 방법을 모색하고자 일반계 쌀과 다수계 쌀의 품종별로 품위 및 도정특성을 조사 분석한 결과는 다음과 같다. 유형별 도정률은 일반계가 높고 쇄미율은 통일계가 높았으나 미강률은 큰 차이가 없었으며 벼에서 쌀까지의 도정률은 현미의 용적중, 제현율 및 현백률이 높은 품종이 요구되고 현미의 쇄립률, 심복백립률, 왕겨율, 쇄미율 및 미강률이 낮은 품종은 쌀의 품위 및 수율이 향상되었다.

  • PDF