• Title/Summary/Keyword: mill quality

Search Result 285, Processing Time 0.027 seconds

FE-based Strip Mean Temperature Prediction On-Line Model in Hot Strip Finishing Mill by using Dimensional Analysis (차원해석을 통한 열간 사상압연중 온도해석모델 개발)

  • 이중형;곽우진;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2003.05a
    • /
    • pp.176-179
    • /
    • 2003
  • The mean temperature prediction of strip is very important in hot strip finishing mill because of affecting on product quality and shape. Also, temperature can be used by basic information in other on-line control models with affecting control accuracy in factory. So, FE based on-line temperature model was developed for predicting strip mean temperature accurately in various process conditions and factory environments. There are many variables in affecting strip mean temperature in on-line states of factory. But some problems are occurred in considering all variables for making temperature model because of the bad efficiency of regression or fitting analysis. In this report, we have adopted dimensional analysis for solving these problems. We have many variables with dimensions affecting strip temperature but we are able to make non-dimensional variables less than dimensional variables from the combination of dimensional variables caused by PI-Theorem in fluid mechanics. The developed models are divided by two parts. The one is interstand temperature prediction model. The other is roll gap temperature model.

  • PDF

A Study on the Characteristics of Work Roll Texturing for Temper Mill

  • Kim, Soon Kyung;Kim, Moon Kyung;Shahajwalla, Veena;Chung, Uoo Chang
    • KSTLE International Journal
    • /
    • v.2 no.1
    • /
    • pp.80-84
    • /
    • 2001
  • The purpose of this paper is to show the result from the study to improve the formability and appearance which is important in the cold rolled strip, the coated strip and prepainted strip. Furthermore, to give appropriate surface roughness, shape of work roll for temper mill is also important. The strip has a greater peak counts and homogeneous roughness. This makes the prepainted surface smooth and consistent in appearance with good image clarity. Therefore, the surface roughness of the work roll is very important. The reason that surface roughness of the work roll is transferred to the strip surface is the rolling farce and tension at the temper rolling or cold rolling. This study is classified in order to get an accurate and homogeneous roughness. There are few papers published in this field, because its importance is not known and the proper operation of the machine is not generally well known. This paper investigates the correlation between strip surface roughness and the surface of the work roll. After studying the surface roughness and shape according to the texturing method for roll surfaces at temper rolling, the findings were as follows. Irregular surface roughness can be compensated with several paint coatings, but this also makes the quality deteriorate and manufacturing costs go up.

  • PDF

A Fuzzy Shape Control Method for the Stainless Steel at the Cold Rolling Process (스테인리스 냉연공정에서 퍼지 형상제어)

  • Hur, Yone-Gi
    • Journal of Institute of Control, Robotics and Systems
    • /
    • v.15 no.10
    • /
    • pp.1062-1070
    • /
    • 2009
  • The strip shape for the stainless steel process has made an issue of the strip quality, and hence the shape control method is developed at the Sendzimir rolling mill (ZRM). ZRM is a stainless cold rolling mill and has actuators for the shape control. They are first intermediate rolls and top crown rolls, which are controlled horizontally and vertically, respectively. The shape control of the stainless steel rolling process has difficulty in obtaining the symmetrical shape. The objective of the shape control is to minimize the shape deviation and to maintain stable state, which keeps symmetrical shape pattern in the lateral direction. The method of the shape recognition employs a least squares method and neural network. The shape deviation is the difference between the target shape and actual shape and is controlled by the fuzzy shape control. The fuzzy shape control using operator's informative knowledge is proposed in this paper. The experiments are carried out online for various stainless materials and sizes. The productivity of the rolling process has increased from 9.0 to 9.4 tons per hour.

A Study on the Prediction for Rolling Force Using Radial Basis Function Network in Hot Rolling Mill (방사형기저함수망을 이용한 열간 사상압연의 압연하중 예측에 관한 연구)

  • 손준식;이덕만;김일수;최승갑
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2003.10a
    • /
    • pp.368-373
    • /
    • 2003
  • A major concern at present is the simultaneous control of transverse thickness profile and flatness in the finishing stages of hot rolling process. The mathematical modeling of hot rolling process has long been recognized to be a desirable approach to investigate rolling operating practice and the design of mill equipment to improve productivity and quality. However, many factors make the mathematical analysis of the rolling process very complex and time-consuming. In order to overcome these problems and to obtain an accurate rolling force, the predicted model of rolling force using neural networks has widely been employed. In this paper, Radial Basis Function Network(RBFN) is applied to improve the accuracy of rolling force prediction in hot rolling mill. In order to verify and analysis the performance of applied neural network, the comparison with the measured rolling force and the predicted results using two different neural networks - RBFN, MLP, has respectively been carried out. The results obtained using RBFN neural network are much more accurate those obtained the MLP.

  • PDF

A Study on the Prediction for Rolling Force Using Radial Basis Function Network in Hot Rolling Mill (방사형기저함수망을 이용한 열간 사상압연의 압연하중 예측에 관한 연구)

  • Son Joon-Sik;Lee Duk-Man;Kim Ill-Soo;Choi Seung-Gap
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.13 no.6
    • /
    • pp.29-33
    • /
    • 2004
  • A major concern at present is the simultaneous control of transverse thickness profile and flatness in the finishing stages of hot rolling process. The mathematical modeling of hot rolling process has long been recognized to be a desirable approach to investigate rolling operating practice and the design of mill equipment to improve productivity and quality. However, many factors make the mathematical analysis of the rolling process very complex and time-consuming. In order to overcome these problems and to obtain an accurate rolling force, the predicted model of rolling force using neural networks has widely been employed. In this paper, Radial Basis Function Network(RBFN) is applied to improve the accuracy of rolling force prediction in hot rolling mill. In order to verify and analyze the performance of applied neural network the comparison with the measured rolling force and the predicted results using two different neural networks-RBFN, MLP, has respectively been carried out. The results obtained using RBFN neural network are much more accurate those obtained the MLP.

5-axis Machining of Impellers using Geometric Shape Information and a Vector Net (기하학적 형상정보와 벡터망을 이용한 임펠러의 5축가공)

  • Hwang, Jong-Dae;Yun, Il-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.19 no.3
    • /
    • pp.63-70
    • /
    • 2020
  • Two rotational motions of the 5-axis machine tool maximize the degree of freedom of the tool axis vector, which improves tool accessibility; however, this lowers feed speed and rigidity, which impairs machining stability. In addition, cutting efficiency is lowered when compared with a flat end mill because typically, the ball-end mill is used when machining by rotational motion. This study increased cutting efficiency by using a corner radius flat end mill during impeller roughing. Furthermore, we proposed a fixed controlled machining of the rotary motion using geometric shape information to improve the feed speed and machining stability. Finally, we proposed a finishing tool path generation method using a vector net to increase the convenience and practicality of tool path generation. To verify its effectiveness, we compared the machining time, shape accuracy, and surface quality of the proposed method and an existing dedicated module.

Automatic Control for Strip Shape At Stainless Cold Rolling Process (스테인레스 냉간 압연 강판의 폭 방향 형상의 자동 제어)

  • 허윤기
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 2000.10a
    • /
    • pp.180-180
    • /
    • 2000
  • The shape of cold strip for the stainless process has been become issue in quality recently, and hence POSCO (Pohang Iron & Steel Co., Ltd) developed an automatic control system for strip shape in the sendzimir mill. The strip shape is measured by an outward measuring roll and is controlled by As_U roll and first intermediate roll. As_U roll consists of 8 saddles, which are controlled vertically. The fist intermediate rolls, which are controlled horizontally, consist of two pairs of rolls up and down. A developed shape control system is applied to real plant by using fuzzy logic and neural network method to control actuators; As_U roll and first intermediate roll. This system composes mainly of three parts as a real-time system, input to output conditioner board, and man-machine interface. The actual shape is recognized by neural network and converted into symmetric shape. The fuzzy controller, based on the shape from neural network and sensor, controls positions of the As_U roll and first intermediate roll. This paper verifies the shape controller performance. The experiments are made on line for the sendzimir mill. The shape control performance shows very efficient for the target tracking, shape symmetry, and fluctuation of shape.

  • PDF

Effects of arbuscular mycorrhizal fungi on enhancing growth, fruit quality, and functional substances in tomato fruits (Lycopersicon esculentum Mill.)

  • Thanapat Suebrasri;Wasan Seemakram;Chanon Lapjit;Wiyada Mongkolthanaruk;Sophon Boonlue
    • Journal of Plant Biotechnology
    • /
    • v.50
    • /
    • pp.239-247
    • /
    • 2023
  • This study aimed to investigate the efficiency of arbuscular mycorrhizal fungi (AMF) in enhancing plant performance and bioactive compound concentrations in tomatoes (Lycopersicon esculentum Mill.). This factorial pot experiment included nine replications over 120 days of cultivation. Three AMF species (Rhizophagus prolifer, Claroideoglomus etunicatum, and Acaulospora mellea) were utilized as inoculum, while non-mycorrhizal controls with or without synthetic NPK fertilizer were compared. Interestingly, C. etunicatum KS-02 inoculations effectuated the best fruit growth and weight, which were statistically higher than those of the control without AMF. However, only fruit fresh weight was higher in plants inoculated with C. etunicatum KS-02 than those treated with the synthetic NPK fertilizer. In addition, C. etunicatum KS-02 inoculations induced a ≥ 11% increase in DDPH (1,1-diphenyl-2-picrylhydrazyl) activity, lycopene content, and carotenoid content compared to the control. This study is the first to report Claroideoglomus species' effectiveness in promoting growth, fruit yield, and bioactive compound production in L. esculentum Mill. These findings substantiate the significant potential of C. etunicatum KS-02 for tomato cultivation without the adverse effects of excessive synthetic fertilizer use.

Condition Monitoring for Coil Break Using Features of Stationary Rolling Region (정상 압연 구간의 특징을 이용한 판 파단의 상태감시)

  • Oh, J.S.;Yang, S.W.;Shim, M.C.;Caesarendra, W.;Yang, B.S.;Lee, W.H.
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.19 no.12
    • /
    • pp.1252-1259
    • /
    • 2009
  • Due to the international competition and global pressure, the roll speed is increased. However, higher speeds increase the power density in the process as well as the plant's potential to react with vibrations. Under certain operating conditions, vibrations may occur, which again cause chattermarks, strip rupture or coil break fault. The appropriate condition monitoring is needed to improve product quality and availability. The aim of condition monitoring is to reduce maintenance costs, increase productivity and improve product quality. This paper proposes a condition monitoring tool designed for the classification of coil break fault. This method is used to cold rolling mill for faults monitoring based on vibration and motor current signals. The results show that the performance of classification has high accuracy based on experimental work.

Effect of Korea Red Ginseng on the Symptoms and Hemodynamics in Healthy Elders

  • Jin En-Yuan;Li Ya-Jun;Yang Lian-Xing;Jin Ming;Wei Yu-Lin;Nam Ki Yeul
    • Proceedings of the Ginseng society Conference
    • /
    • 2002.10a
    • /
    • pp.27-34
    • /
    • 2002
  • Clinical study on hemodynamics of healthy elders before and after tread mill. Using doubleblind, placebo-controlled study design. Seventy-five 50-70 years old volunteers without organic disease were divided into two groups, Ginseng group and control group. Each subject was received 3 g Korea Red Ginseng (KRG) capsules or placebo per day for 4 weeks. Before and after administration 4 weeks, the symptoms were asked and hemodynamics parameter such as pump function, systolic function, preload and afterload were recorded before and after tread mill 1,5, 10 minutes by the method of thoracic impedance cardiograph. The result showed that Ginseng could improve quality of life, had obvious effect of increasing PEP (pre-ejection period), PEP/LVET (pre-ejection period/left ventricular ejection period), PCWP (wedged pressure pulmonary capillary). The change rate of HR (heart rate), SV (stroke volume) in KRG group were much lowered, while EF (ejection fraction), LVET (left ventricular ejection period), LVEDP (left ventricular end diastolic pressure) was recovered much quickly. The circulation showed Ginseng could improve the quality of life though its promoting circulation function which are increasing both the systolic function and the preload.

  • PDF