• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.08a
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• pp.150-157
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• 1999

As the customer demands thickness quality stricter, new techniques of automatic thickness control(AGC), is adopted to continuous cold rolling mills. The cold rolling mills of Pohang Works have revamped the existing conventional AGC system that control the thickness at all-stands automatically by the mass flow AGC based on the measurement of strip-speed and thickness between mill stands. The No. 2 Cold Rolling Mill be has adopted the New AGC system since Oct. 1995, and The No.1 Cold Rolling Mill since June. 1999. Thanks to the New AGC system, precise control of thickness is possible not only at constant rolling speed region, but also during line speed up and down. This report describes application techniques of the New AGC system and performance of the system.

• 제어로봇시스템학회:학술대회논문집
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• 2000.10a
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• pp.323-323
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• 2000

In the tandem cold wiling mill, the quality is very in portant, and requirements for thickness accuracy become more strict. However, the mathematical model for prediction of rolling force was not considered an elastic deformation at the entry and delivery side of the contacted area between the worked roll and rolling strip so that there was so difficult to control of the thickness. To overcome this problem, the mathematical model included an elastic deformation of strip has been developed and applied to the field in order to predict the rolling force. The simulated results showed that the end of elastic recovery should be included the model, even if the effect of elastic compression was not important.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.13-14
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• 2006

The quality of tool material is very important factor in machining evaluation. The characteristics of tungsten carbide, such as grain size and hardness, and density are depending on the variation of Co composition and WC size. In this study, the non-coated end mill which is made of ultra-fine tungsten carbide is investigated by measuring tool wear and tool lift test. The machining test is conducted with high hardened workpiece under high-speed cutting condition.

• Proceedings of the KSME Conference
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• 2001.06b
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• pp.152-157
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• 2001

This paper presents the design method of the new controller for looper system in hot strip finishing mill. Looper response time is related to the performance of the tension control to reduce the delivery width error. The quality of the hot strip product, especially width deviation at the top of the strip, is influenced greatly by the precision of tension control. In this paper, a new fuzzy PID control system is designed to obtain the fast looper angle response and the high control precision. The computer simulation to verify the performance of the new controller is executed. From the results of the simulation, the tension control can obtain better performance than that of the conventional PID case.

• Proceedings of the KIEE Conference
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• summer
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• pp.1019-1021
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• 2004

BLDCM(Brushless D.C. Motor) is widely used for industrial application because of high efficiency and high power density. Especially, in servo system and home appliance. BLDCM is very useful due to high control performance and low acoustic noise. In this paper, 2.5HP rated BLDCM controller and drive was developed for tread mill application. The prototype BLDCM has 4 poles rotor and 24 slots stator. Ferrite was used as a rotor magnet due to the cost and temperature characteristic. For the stable operation of tread mill. over current and high temperature can be detected by the DSP controller. For the commutation signal, switching patterns from the sensorless circuit and hall sensor signal are used in the DSP controller.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.33 no.5
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• pp.1-11
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• 2001

In the past, abundant and clean water was available for paper mills'use. However, the growth of population and industry made water less available nowadays. Also, environmental regulation limits wastewater discharge, which affects mill operation cost. Therefore, paper mills are under pressure to use more recycled water and mill system closure. As a result, chemical and physical parameters of water are changing and new environment if being created for microorganisms in paper mill system as well. The more soluble or suspended organic materials are increased as more water is recycled and less or scarce dissolved oxygen is available, depending on the degree of recycled water usage. Microorganism flora ill paper mill system will be a1so shifted according to the environmental change of mill system. Anaerobic bacteria, including sulfate reducing bacteria (SRB), will be dominant in the system as very low or almost no oxygen available in the system. Nevertheless, it is common in domestic paper mills that employ the same and old biocides as a means of microbial control, and microbiological control is often less recognized or even neglected. The right biocide selection for increased reductive environment of mills is critical for operation and estimated loss from paper quality defects such as sheet break, holes due to microbiological cause is tremendous compared to the microbiological control cost. It is imperative to investigate and diagnosis the environmental change of mills for right control of cumbersome microorganisms. Several useful diagnosis tools, including new technology employing OFM(Optical Fouling Monitor) in situ, are illustrated.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.993-996
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• 2005

High speed machining(HSM) technique is widely used in the appliance, automobile part and mold industries, which has many advantages such as good quality, low cost and rapid machining time. but it also has problems like tool break, smooth tool path, and so on. In particular, small size end mill is easy to break, so it must be changed before interrupting operation. Generally, the tool life of small size end mill is effected by the milling conditions whose evaluated parameters are spindle, feedrate, and width of cut. The experiments are carried out by full factorial design of experiments using and orthogonal array. This paper shows optimal combination and mathematical model for tool life, and the analysis of variance(ANOVA) is employed to analyze the main effects and the interactions of these milling parameters and the second-order polynomial regression model with three independent variables is estimated to predict tool life by multiple regression analysis.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.4
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• pp.71-78
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• 2020

The rotary feed axes of a 5-axis machine tool can increase the freedom of the tool posture, while reducing feed speed and rigidity. In addition, as a ball-end mill is inevitably used during machining by rotational feed, the step-over length is reduced compared to the flat-end mill, thereby reducing the material removal rate. Therefore, this study attempts to improve the material removal rate, feed speed, and machining stability using the corner radius flat-end mill and a fixed controlled machining method for the rotary feed axes during roughing. In addition, the tapered ball-end mill and simultaneously controlled machining method for the rotary feed axes were used for finishing to improve the propeller's 5-axis machining efficiency by enhancing the surface quality. In order to create the tool path effectively and easily, we propose a specific approach for using the propeller's geometric properties and evaluate the effectiveness of the proposed method by comparing it with the method of the dedicated module.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.2 s.179
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• pp.73-80
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• 2006

High speed machining(HSM) technique is widely used in the appliance, automobile part and mold industries, because it has many advantages such as good quality, low cost and rapid machining time. But it also has problems such as tool breakage, smooth tool path, and so on. In particular, small size end mill is easy to break, so it must be changed before interrupting operation. Generally, the tool life of small size end mill is affected by the milling conditions whose selected parameters are spindle speed, feedrate, and width of cut. The experiments were carried out by full factorial design of experiments using an orthogonal array. This paper shows optimal combination and mathematical model for tool life, Therefore, the analysis of variance(ANOVA) is employed to analyze the main effects and the interactions of these milling parameters and the second-order polynomial regression model with three independent variables is estimated to predict tool life by multiple regression analysis.

• Proceedings of the IEEK Conference
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• 2008.06a
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• pp.1047-1048
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• 2008

The objective of this paper is to build a decision method of the shape quality for the stainless steel and ensure reducibility of working-load for next rolling process. The criterion of the shape quality is derived from the customer needs, and Automatic Shape Decision System is implemented in SPM (Skin Pass Mill). The methods of shape decision are based on curve fitting and frequency analysis and so on. The Field Test with concerned customers is successful. The performance of right decision is 99% and the claims from the customer have been largely reduced.