• 제목/요약/키워드: micro-hole

검색결과 328건 처리시간 0.025초

Modeling and multiple performance optimization of ultrasonic micro-hole machining of PCD using fuzzy logic and taguchi quality loss function

  • Kumar, Vinod;kumari, Neelam
    • Advances in materials Research
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    • 제1권2호
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    • pp.129-146
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    • 2012
  • Polycrystalline diamond is an ideal material for parts with micro-holes and has been widely used as dies and cutting tools in automotive, aerospace and woodworking industries due to its superior wear and corrosion resistance. In this research paper, the modeling and simultaneous optimization of multiple performance characteristics such as material removal rate and surface roughness of polycrystalline diamond (PCD) with ultrasonic machining process has been presented. The fuzzy logic and taguchi's quality loss function has been used. In recent years, fuzzy logic has been used in manufacturing engineering for modeling and monitoring. Also the effect of controllable machining parameters like type of abrasive slurry, their size and concentration, nature of tool material and the power rating of the machine has been determined by applying the single objective and multi-objective optimization techniques. The analysis of results has been done using the MATLAB 7.5 software and results obtained are validated by conducting the confirmation experiments. The results show the considerable improvement in S/N ratio as compared to initial cutting conditions. The surface roughness of machined surface has been measured by using the Perthometer (M4Pi, Mahr Germany).

Fe 오염에 따른 Si내의 deep level거동에 관한 연구 (The Study of Deep Level Behaviors in Si Contaminated by Iron)

  • 문영희;김종오
    • 한국재료학회지
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    • 제9권1호
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    • pp.104-107
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    • 1999
  • Fe 강제오염된 p-Si에서 여러 가지 quenching 조건에 기인한 에너지 준위들을 deep level transient spectroscopy(DLTS)를 이용하여 측정하였으며, 또한 선택 에칭방법/Optical microscope을 이용한 BMD(bulk micro-defeat)측정을 통하여 Fe 침전물 형서에, Fe 확산을 위한 어닐링 후 Cooling 조건이 미치는 영향을 분석하였다. Cooling 조건들이 여러 종류의 hole trap과 bulk micro-defeat(BMD)형성에 영햐을 주는 것으로 나타났으며, normal cooling의 경우 $\textrm{Fe}_{i}$, 또는 Fe-O complex 와 관계있는 $\textrm{T}_{1},\;\textrm{T}_{2},\;\textrm{T}_{3},\;\textrm{T}_{4}$ trap이 나타났으며, Slow Cooling 의 영향으로 인하여 활성화 에너지가 0.4eV에 해당하는 trap들이 관찰되었다. 또한 $\textrm{Fe}^{+}\textrm{}^{-}$ pair(H4: 0.56eV)는 $\textrm{LN}_{2}$ quenching한 경우에서만 나타났다.

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Hydrazine Doped Graphene and Its Stability

  • Song, MinHo;Shin, Somyeong;Kim, Taekwang;Du, Hyewon;Koo, Hyungjun;Kim, Nayoung;Lee, Eunkyu;Cho, Seungmin;Seo, Sunae
    • Applied Science and Convergence Technology
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    • 제23권4호
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    • pp.192-199
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    • 2014
  • The electronic property of graphene was investigated by hydrazine treatment. Hydrazine ($N_2H_4$) highly increases electron concentrations and up-shifts Fermi level of graphene based on significant shift of Dirac point to the negative gate voltage. We have observed contact resistance and channel length dependent mobility of graphene in the back-gated device after hydrazine monohydrate treatment and continuously monitored electrical characteristics under Nitrogen or air exposure. The contact resistance increases with hydrazine-treated and subsequent Nitrogen-exposed devices and reduces down in successive Air-exposed device to the similar level of pristine one. The channel conductance curve as a function of gate voltage in hole conduction regime keeps analogous value and shape even after Nitrogen/Air exposure specially whereas, in electron conduction regime change rate of conductance along with the level of conductance with gate voltage are decreased. Hydrazine could be utilized as the highly effective donor without degradation of mobility but the stability issue to be solved for future application.

고밀도 프로빙 테스트를 위한 수직형 프로브카드의 제작 및 특성분석 (Development and Characterization of Vertical Type Probe Card for High Density Probing Test)

  • 민철홍;김태선
    • 한국전기전자재료학회논문지
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    • 제19권9호
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    • pp.825-831
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    • 2006
  • As an increase of chip complexity and level of chip integration, chip input/output (I/O) pad pitches are also drastically reduced. With arrival of high complexity SoC (System on Chip) and SiP (System in Package) products, conventional horizontal type probe card showed its limitation on probing density for wafer level test. To enhance probing density, we proposed new vertical type probe card that has the $70{\mu}m$ probe needle with tungsten wire in $80{\mu}m$ micro-drilled hole in ceramic board. To minimize alignment error, micro-drilling conditions are optimized and epoxy-hardening conditions are also optimized to minimize planarity changes. To apply wafer level test for target devices (T5365 256M SDRAM), designed probe card was characterized by probe needle tension for test, contact resistance measurement, leakage current measurement and the planarity test. Compare to conventional probe card with minimum pitch of $50{\sim}125{\mu}m\;and\;2\;{\Omega}$ of average contact resistance, designed probe card showed only $22{\mu}$ of minimum pitch and $1.5{\Omega}$ of average contact resistance. And also, with the nature of vertical probing style, it showed comparably small contact scratch and it can be applied to bumping type chip test.

압전구동기를 이용한 정밀 가공용 초음파 진동장치 해석 및 실험 (Analysis and Experiment of Ultrasonic Vibration Mechanism using PZT Actuator for Precision Laser Machining)

  • 김우진;전용호;조성학
    • 한국정밀공학회지
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    • 제28권12호
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    • pp.1347-1352
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    • 2011
  • Recently, as the aged population grows around the world, many medical instruments, devices, and their fabrication processes are developing. Among the devices, a drug delivery stent is a good example for precision machining. Conventional drug delivery stent has problem of the remaining polymer because the drug is coated on the surface with it. If the drug is impregnated into the micro hole array on the stent surface, the polymer can be perfectly eliminated. Micro sized holes are generally fabricated by laser machining however, the fabricated holes do not have an enough aspect ratio to contain the drug or a good surface finish to deliver the stend to blood vessel tissue. To overcome these problems, we propose a vibration-assisted machining mechanism with PZT (Piezoelectric Transducers) for abrication of micro sized holes better. The results indicated that the burr size can be significantly decreased with vibration assisted in nanosecond pulse laser drilling test.

나노허니컴 구조물을 이용한 산업용 극소수성 표면 제작 (Superhydrophobic Engineered Surface Based on Nanohoneycomb Structures)

  • 김동현;박현철;이건홍;황운봉
    • Composites Research
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    • 제20권2호
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    • pp.17-20
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    • 2007
  • Oxalic acid를 이용한 양극산화기법과 테플론 담금법을 이용하여 극소수성 나노/마이크로 구조물을 복제하였다. 이때 nanoscale hole의 사이즈는 양극산화시의 전압과 양극산화시간에 의해 결정된다. nanoscale에서 분자들 사이에 영향을 미치는 Van der Waals interactions에 의해서 복제 중 polymer sticking 현상이 발생한다. 이는 복제된 나노 구조물들이 서로 들러붙고 구부러지고 침강시키는 작용을 하게 된다. 이러한 현상이 microstructures위에 nanostructures가 존재하는 hierarchical structure가 생성되게 하며, 이러한 구조물은 연꽃잎의 미세구조물과 유사한 특성을 보인다. 즉 제작된 극소수성 나노/마이크로 구조물 표면은 접촉각이 $160^{\circ}{\sim}170^{\circ}$정도로 나타내고 또한 $1^{\circ}$미만의 sliding angle을 나타낸다.

하이브리드 Ti2AlC 세라믹 소결체의 재료특성 및 Micro-EDM 유용성 연구 (Micro-EDM Feasibility and Material Properties of Hybrid Ti2AlC Ceramic Bulk Materials)

  • 정국현;김광호;강명창
    • 한국분말재료학회지
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    • 제21권4호
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    • pp.301-306
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    • 2014
  • Titanium alloys are extensively used in high-temperature applications due to their excellent high strength and corrosion resistance properties. However, titanium alloys are problematic because they tend to be extremely difficult-to-cut material. In this paper, the powder synthesis, spark plasma sintering (SPS), bulk material characteristics and machinability test of hybrid $Ti_2AlC$ ceramic bulk materials were systematically examined. The bulk samples mainly consisted of $Ti_2AlC$ materials with density close to theoretical value were synthesized by a SPS method. Random orientation and good crystallization of the $Ti_2AlC$ was observed at $1100^{\circ}C$ for 10 min under SPS sintering conditions. Scanning electron microscopy results indicated a homogeneous distribution and nano-laminated structure of $Ti_2AlC$ MAX phase. The hardness and electrical conductivity of $Ti_2AlC$ were higher than that of Ti 6242 alloy at sintering temperature of $1000^{\circ}C{\sim}1100^{\circ}C$. Consequently, the machinability of the hybrid $Ti_2AlC$ bulk materials is better than that of the Ti 6242 alloy for micro-EDM process of micro-hole shape workpiece.

이단 마이크로 플라즈마 추력기의 개념 설계에 대한 실험적 연구 (Experimental Investigation on Conceptual Design of Dual Stage Micro Plasma Thruster)

  • 호 티 탄 트랑;신지철
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2011년도 제37회 추계학술대회논문집
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    • pp.540-543
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    • 2011
  • 이단 마이크로 플라즈마 추력기 (${\mu}PT$)의 개념 설계를 위하여 실험적 연구가 수행되었다. 운전 조건 및 노즐의 설계조건에 따른 전극 간격 및 출구 면적의 변화에 대한 추력기의 성능 최적화 연구가 수행되었다. 운전 압력은 $10^{-1}$ Torr에서 $10^{-4}$ Torr의 진공 조건이며 아르곤 가스의 유량은 5 sccm에서 300 sccm에 대하여 추력기의 성능 검증 연구가 이루어 졌다. 소모전력 약 1 watt에서 5 watt의 운전 상태에서 약 3000에서 4000정도의 비추력이 예상된다. 마이크로 플라즈마 추력기에 의해 발생된 토출 제트의 사진 및 전기적 특성에 대한 결과를 포함하였다.

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미세단층촬영기(Micro-CT)를 이용한 전자 근관장 측정기의 정확성에 관한 연구 (A Study on the Accuracy of the Electronic Apex Locator Using a Micro-Computed Tomography)

  • 전경진;김양수;남태계
    • 한국정밀공학회지
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    • 제24권8호통권197호
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    • pp.116-121
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    • 2007
  • The length of root canal has to be measured for endodontic treatment. Several electronic apex locators were developed to measure the length of root canal by other researchers. And their accuracies were verified by X-ray or micrometer method. But these methods did not consider the non-linear bends of pulp and had ${\pm}0.5mm$ error which was large enough to measure the length of root canal. The purpose of this study is the introduction of a new method to measure the length of root canal and the verification of the accuracy of an electronic apex locator using a Micro-CT. The length of root canal of 6 teeth were measured with the electronic apex locator. When the electronic apex locator reads 0.5, 0.6, 0.7, 0.8, 0.9 and 1.0 mm length of the file which was inserted in the hole of the tooth to measure the length of root canal. The average (${\pm}$Standard deviation) length of root canal of 6 teeth measured by the Micro-CT was $0.49{\pm}0.03,\;0.59{\pm}0.04,\;0.68{\pm}0.03,\;0.78{\pm}0.03,\;0.90{\pm}0.04\;and\;1.01{\pm}0.03mm$, respectively. The maximum error of the electronic apex locator was 0.06 mm.

경기도 하남시 인근 호상편마암 지역에서 Suspension P-S 속도검층 자료분석 (Data Analysis of Suspension P-S Velocity Logging in Banded Gneiss Area around Hanam, Gyeonggi Province)

  • 유영철;송무영;임국묵
    • 지질공학
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    • 제17권4호
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    • pp.623-631
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    • 2007
  • 경기도 하남시 풍산동 소재 시험시추공에서 획득된 SPS 속도검층자료를 이용하여 이 지역에 분포하는 호상편마암의 동적물성치를 추정하였다. 연구방법은 전처리과정과 속도분석, 감쇄지수와 관련된 Q factor를 도출하였고 단열정보와 탄성파 속도관계식을 산출하였다. 신선한 암반의 Vp는 5,559m/s, Vs는 3,063m/s로 나타났으며 포아슨비는 0.28로 해석되었다. 이를 이용하여 동적물성치를 구하였고 초음파 텔레뷰어로 산출한 단열정보를 이용하여 단열에 따른 초동지연, 진폭변화비, 속도와의 상관성을 파악하였다. 측정된 검층공은 미세단열이 대부분이며 이러한 경암내 미세단열 지역에서는 단열틈 크기와 단열빈도가 탄성파 속도의 변수로 작용하는 것으로 나타난다.