• 한국정밀공학회지
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• 제21권4호
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• pp.48-56
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• 2004

Ceramics are very difficult-to-cut materials because of its high strength and hardness. Their machining mechanism is characterized by cracking and brittle fracture. In this paper, to give good machinability to the ceramics, h-BN powders are added to $Si_3N_4$, by volume of 20, 25 and 30%. And the machinability of the produced ceramics is tested using micro drilling system. Through required experimental works, it is shown that the micro drilling machinability is varied along with the volumetric percentage of h-BN powders. Also, it is verified that the obtained results can be used to develop new machinable ceramics of good material properties and machinability.

• 한국정밀공학회지
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• 제20권11호
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• pp.71-78
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• 2003

The exit burrs in the micro-drilling of precision miniature holes are of interest, especially for ductile materials. As burrs from this process can be difficult to remove, it is important to acquire the way of predicting burr types as well as optimal cutting conditions which minimize the burrs. In this paper, an artificial neural network was used for the prediction of burr formation in micro-drilling. First, the influence of cutting conditions including cutting speed, feed and drill diameter on the exit burr characteristics, such as burr size and type, were observed and analyzed. Then. the burr types were classified by using the influential experimental data as input parameters to the neural nets.

• 대한산업공학회지
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• 제39권3호
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• pp.149-155
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• 2013

Electric discharging machining (EDM) is commonly adopted to machine the precise and tiny part when it is difficult to meet the productivity and the tolerance by the conventional cutting method. The die-sinking EDM method works well to machine the micro-parts and the perpendicular wall of die and mould, whereas EDM drilling, called super drill, is excellent to machine the deep and narrow hole regardless the material hardness and the hole location. However, the electrode wear is rapid compared to the conventional cutting tool and makes it difficult to control the electrode feeding and to machine precisely. This paper presents an efficient method to estimate the electrode wear using hole pass-through experiment while the stochastic method is used to compensate for the estimation model. To validate the proposed method, the commercial EDM drill machine is used. The experiment result shows that the electrode wear amount can be predicted very precisely.

• 한국음향학회지
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• 제28권4호
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• pp.299-307
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• 2009

본 연구에서는 마이크로스피커에서 진동판의 패턴에 따른 음향특성의 변화를 연구하였다. 진동판을 에지부와 돔부로 크게 나누고, 이들 각각에 대한 패턴형태의 변화는 진동판의 인장강도에 영향을 주는 것으로 나타났고, 그 결과로써 마이크로스피커의 공명진동수가 변하였다. 에지부에서 패턴의 수가 증가하면, 공명진동수가 증가하여 최대가 된 후에 다시 지수함수적으로 감소하였다. 에지부에서 "U"형 드릴의 사용, 회오리형 패턴과 "V"형 드릴의 각도를 감소시키거나 또는 돔부에서 방사형 패턴의 수와 돔 높이의 감소와 곡률반경의 증가는 진동판의 인장강도를 증가시켜 공명진동수를 높였다. 그러나 에지부에서 "V"형 드릴의 사용, 방사형 패턴과 "V"형 드릴각도의 증가와 돔부에서 방사형 패턴의 수와 돔의 높이를 증가시키거나 곡률반경을 감소시키면 진동판의 인장강도가 감소하여 공명진동수가 감소하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.1780-1783
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• 2003

Burrs formed in micro drilling with Ø 1.0 and 0.5 are observed. The changes of burr geometry are compared when feed rate and velocity changes. Characteristics of burr formation in 4 different workpiece materials are analyzed. The coefficient of burr geometry, CB is introduced to classify burrs according to burr height and burr types. Finally control charts are produced using the coefficient of burr geometry and burr types in each workpiece material. Data base is constructed to be used for burr expert system.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2002년도 금형가공 심포지엄
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• pp.231-238
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• 2002

미세 절삭에 의한 마이크로 형상가공 및 이를 이용한 미세금형 가공기술개발을 위하여 절삭 공구를 이용한 기계적 미세 가공법에 대한 고찰과 더불어 shaping, end-milling, drilling 등의 가공이 가능한 기계적 미세 가공시스템을 구성하고 이를 이용한 미세 치형 그루브와 미세 격벽 등 미세 형상 구조의 금형 개발을 위한 가공실험을 수행하였다. 본 실험에서는 먼저 shaping 방식으로 세 종류의 다이아몬드 바이트를 사용하여 알루미늄, PMMA, Nickel, 황동 등의 소재에 pitch $150{\mu}m$, 높이 $8{\mu}m$ 내외의 미세 치형의 금형 코어를 가공하였고, 다음으로 Z축에 air spindle을 설치하여 $\phi0.2mm$의 end-mill(WC)을 사용하여 황동 소재에 깊이 $200{\mu}m$, 폭 $200{\mu}m,\;100{\mu}m,\;50{\mu}m,\;30{\mu}m$의 두께 변화를 주어 미세 격벽에 대한 가공실험을 하였다. 미세 구멍가공실험으로는 drilling 전용장비를 구성하여 $\phi0.6\~0.15mm$의 drill공구로 SM45C와 세라믹$(Si_3N_4-BN)$ 소재에 스텝이송방식에 의한 미세 구멍 가공 실험을 실시하였다.

• 대한기계학회논문집
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• 제14권5호
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• pp.1147-1154
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• 1990

본 연구에서는 초음파 화학 가공(ultrasonicassisted chemical mahining)을 이용하여 100$\mu\textrm{m}$이하의 전극봉을 제작하였고 제작한 전극을 이용하여 미세구멍을 방전 가공함으로써 가공특성을 파악하고, 방전액을 각각 등유(kerosene)와 물로하여 구멍의 표면을 비교, 분석하였으며 전극의 지름, 가공물의 두께에 대한 오버컷과 경사도(tap- er) 그리고 전극의 마멸을 조사하였다.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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• pp.32-38
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• 2010

Hybrid material(ceramic+metal) processes were developed for micro filter using ceramics coating at metal filter surface by thermal spray method, micro hole drilling at ceramic coated filter surface by femtosecond laser, and fiber laser direct welding of ceramic and metal (SUS304, SM45C) by capillary effect. Thermal spray process was used for ceramic powders and metal filters. The used ceramic powders were $Al_2O_3+40TiO_2$(Metco 131VF) powder of maximum particle size $5{\mu}m$ and ${Al_2O_3}99+$(Metco 54NS) power of maximum particle size 45m. Ceramic coated filters using thermal spray method had a great influence on powder material, particle size and coating thickness but had a fine performance as a micro filter. CW fiber laser was used to drill the top ceramic layer and melt the bottom metal layer for joining applications.

• 한국정밀공학회지
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• 제27권11호
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• pp.24-29
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• 2010

The shape of combustion nozzles varies from large diameter to small diameter ones. In the case of small nozzle, nozzle exit can be easily winkled or damaged in machining process. Femtosecond laser is a micro machining technology that is able to drill a small nozzle without damaging the nozzle exit. In this experiment, a small nozzle of combustion was fabricated by using a femtosecond laser. The fabricated nozzle of combustion provided a very small nozzle diameter with clean nozzle exit without wrinkling or collateral damage.

• 대한전자공학회:학술대회논문집
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• 대한전자공학회 2008년도 하계종합학술대회
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• pp.919-920
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• 2008

In this paper, we present early processing techniques for visual inspection of metallic parts. Since metallic surfaces give rise to specular reflections, it is difficult to extract object boundaries using elementary segmentation techniques such as edge detection or binary thresholding. In this paper, we present two techniques for finding object boundaries on micro bit images. First, we explain a technique for detecting blade boundaries using a directional correlation mask. Second, a line and angle extraction technique based on Harris corner detector and Hough transform is described. These techniques have been effective for detecting blade boundaries, and a number of experimental results are presented using real images.