• Title/Summary/Keyword: metal deposits

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Influence of the Electrical Conductivity of Dielectric on WEDM of Sintered Carbide

  • Kim, Chang-Ho;Kruth, Jean-Pierre
    • Journal of Mechanical Science and Technology
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    • v.15 no.12
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    • pp.1676-1682
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    • 2001
  • This work deals with the electrical conductivity of dielectric and cobalts percentage on output parameters such as metal removal rate and surface roughness value of sintered carbides cut by wire-electrical discharge machining (WEDM). To obtain a precise workpiece with good quality, some extra repetitive finish cuts along the rough cutting contour are necessary, Experimental results show that increases of cobalt amount in carbides affects the metal removal rate and worsens the surface quality as a greater quantity of solidified metal deposits on the eroded surface. Lower electrical conductivity of the dielectric results in a higher metal removal rare as the gap between wire electrode and workpiece reduced. Especially, the surface characteristics of rough-cut workpiece and wire electrode were analyzed too. To obtain a good surface equality without crack, 4 finish-cuts were necessary reducing fille electrical energy and the offset value.

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Machinability and Surface Characteristics of Sintered Carbides in W-EDM (초경합금의 와이어방전가공 가공성 및 표면특성)

  • Kim, Chang-Ho;Kruth, J.P.
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.100-105
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    • 1999
  • This work analyses the effects of electrical conductivities of dielectric and cobalt amount on output parameters such as metal removal rate and the surface roughness value of cemented carbides cut by wire electrical discharge machining(W-EDM). Especially, the cracking behaviour of W-EDM machined surface and optimal machining condition of three kinds of cemented carbides, which have different chemical composition of tungsten carbide and cobalt are also tested. Experimental result shows that increases in cobalt content and electrical conductivity of the dielectric affect the metal removal rate and substantially worsen the final surface quality as a greater quantity of solidified metal deposits on the eroded surface.

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Silver Ore and Floatation Products from the Bupyeong Mine (부평광산(富平鑛山)의 금광석(金鑛石)과 선광산물(選鑛産物))

  • Park, Hee-ln;Park, No Young;Suh, Kyu Shik
    • Economic and Environmental Geology
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    • v.19 no.2
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    • pp.85-96
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    • 1986
  • The Bupyeong Silver mine which is located approximately 35km west of Seoul is currently the leading silver producer in Korea. The deposits occur as stockwork deposits hosted in Jurassic pyroclastic rocks. Occurrences of ore deposits and mineral paragenesis suggest a division of mineralization into four stages: Stage I, deposition of iron oxide and base metal sulfides; Stage II, deposition of tin oxide and silverm inerals; stage III, deposition of native silver and other silver minerals; Stage IV, formation of pyrite bearing siderite veinlets, Silver minerals in ore are native silver, argentite, freibergite, pyrargyrite, canfieldite, polybasite, dyscrasite and Ag-Fe-S mineral. The most important silver mineral is native silver among them. Chemical composition of important silver minerals were determined by electron probe microanalyser. Assay, size and modal analyses for floatation products were carried out. In floatation products, relative proportion of native silver for total important silver minerals have following ranges: feed, 64.7 to 74.74 wt.%; A-cleaner concentrate, 80.58 to 98.79 wt.%; and final tailing, 28.12 to 72. 57 wt. %. Average degree of liberation for native silver in feed and A-cleaner concentrate are 60.49% and 77.57% respectively. Negative relationship can be recognized between native silver and argentite in their abundance and behavior in floatation precesses.

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Effect of Substrate on Electroless Co-Base Deposited Films (무전해 코발트계 석출막에 미치는 기판의 영향)

  • Han, Chang-Suk;Chun, Chang-Hwan;Han, Seung-Oh
    • Korean Journal of Materials Research
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    • v.19 no.6
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    • pp.319-324
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    • 2009
  • The deposition behavior and structural and magnetic properties of electroless Co-B and Co-Fe-B deposits, as well as the amorphous ribbon substrates, were investigated. These Co-based alloy deposits exhibited characteristic polycrystalline structures and surface morphology and magnetic properties that were dependent on the type of amorphous substrates. The catalytic activity sequence of the amorphous ribbon electrodes for anodic oxidation of DMAB was estimated from the current density-potential curve in the anodic partial electrolytic bath that did not contain the metal ions. Both the deposition rate and potential in the initial region were obtained in order of the catalytic activity, depending on the alloy compositions of the substrates. The deposition rate linearly varied against the deposition time. The initial deposition potential may have also determined the structural and magnetic properties of the deposit based on the thickness of ${\mu}m$ order. Furthermore, a basic study of the electroless deposition processes on an amorphous ribbon substrate has been carried out in connection with the structural and magnetic properties of the deposits.

Physicochemical Characteristics of Tailings from the Various Types of Mineral Deposits (광상유형에 따른 광물찌꺼기의 물리화학적 특성)

  • Lee, Pyeong-Koo;Youm, Seung-Jun;Jung, Myung-Chae;Lee, Jin-Soo;Kwon, Hyun-Ho
    • Economic and Environmental Geology
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    • v.43 no.3
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    • pp.235-248
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    • 2010
  • To construct the standard methods for evaluation of physicochemical characteristics of tailings in Korea, specific gravity, paste pH, grain size, mineral compositions and heavy metal concentrations of total 26 tailings from 21 metallic mines were analyzed. Specific gravity of tailings ranged from 2.61 to 4.31 (avg. 3.04), and sand and silt grain were dominant in the tailings. Ranges of paste pH were 2.1-9.5 in tailings (7.1-9.2 at magmatic, skarn and hydrothermal replacement deposits and 2.1-9.5 at hydrothermal vein deposits). Additionally, hydrothermal vein deposits could be reclassified into three categories: (1) paste pH>7.0, (2) 4.0

Solidification of Heavy Metal Ions Using Magnesia-phosphate Cement (인산염 마그네시아 시멘트에 의한 중금속 이온 고정화)

  • Choi, Hun;Kang, Hyun-Ju;Song, Myung-Shin;Jung, Eui-Dam;Kim, Ju-Seng
    • Journal of the Korean Ceramic Society
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    • v.48 no.1
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    • pp.20-25
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    • 2011
  • Since 1980's, many mines have been closed and abandoned due to the exhaustion of deposits and declining prices of international mineral resources. Because of the lack of post management for these abandoned mines, Farm land and rivers were contaminated with heavy metal ions and sludge. We studied on the solidification/stabilization of heavy metal ions, chromium ions and lead ions, using magnesia-phosphate cement. Magnesia binders were used calcined-magnesia and dead-burned magnesia. Test specimens were prepared by mixing magnesia binder with chromium ions and lead ions and activators. We analyzed the hydrates by reaction between magnesiaphosphate cement and each heavy metal ions by XRD and SEM-EDAX, and analyzed the content of heavy metal ions in the eruption water from the specimens for the solidification and stabilization of heavy metal ions by ICP. The results was shown that calcined magnesia binder is effective in stabilization for chromium ions and dead-burned magnesia binder is effective in stabilization for lead ions.

Effect of Deposit Conditions on Composition of Sn-Zn Alloy Deposits (Sn-Zn합금도금 조성에 미치는 도금조건의 영향)

  • 배대철;김현태;장삼규;조경목
    • Journal of the Korean institute of surface engineering
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    • v.34 no.6
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    • pp.537-544
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    • 2001
  • In the present study, tin-zinc alloys were coated on a cold-rolled steel sheet with variations of electrolyte concentration, additives quantity and current density employing the Hull cell and circulation cell simulator. With an addition of additives of 2m1/L, tin-zinc deposits containing 10 to 40 percent Zn revealed a good surface appearance with weak acidic electrolytes. The organic additives suppressed the Sn deposition rate and thus increased the zinc contents in tin-zinc coating layers. The zinc contents in the tin-zinc coating layers depended almost linearly on the concentrations of metal ions of tin and zinc. Temperature of the electrolyte affected the composition tin-zinc coating layer. However, the concentration of complexants revealed little effectiveness. The surface morphology of tin-zinc coating showed dense tin and zinc phases with fine equiaxed grains with the high current density.

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Geology and Ore Deposits of Yeonhwa Mine (연화광산(蓮花鑛山)의 지질광상(地質鑛床))

  • Han, Kap Soo
    • Economic and Environmental Geology
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    • v.2 no.3
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    • pp.47-57
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    • 1969
  • The Yeonhwa Lead and Zinc Mine is located in northern part of Kyeongsang-Buk-Do, Korea, and is economically most important mine because it produces most part of the output of lead and zinc minerals in the country. Ore deposits of the mine are localized in the Pungchon Formation and several limestone seams of upper Myobong Formation in Cambrian Age. Ore solution ascended along the fractures of N-S, NE-SW or NW-SE trends and along slate and limestone boundary, and then replaced selectively limestone to make ore bodies. Skarn minerals are consisted of hedenbergite, diopside, and main sulfide mineral orebodies are composed of galena, zincblende, pyrrhotite, pyrite and a minor amounts of arsenopyrite and chalcopyrite. Metal ratio, ${\rho}_{Pb}={\frac{Pb(%)}{Pb(%)+Zn(%)}}{\times}100$, illustrates the zona I arrangements of some ore bodies. It will be inferred the flow trending of ore solution and the process reaction with adjacent country rocks. The sub-divided formations of the Pungchon limestone and Myobong slate are very useful as a criteria for detecting probable ore location. Rhodochrosite veins are good evidence for searching of ore location, especially on Pb-rich ore bodies.

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Geochemistry of Uranium and Thorium Deposits from the Kyemyeongsan Pegmatite (계명산층 페그마타이트에 수반되는 우라늄·토륨 광상의 지구화학적 특성)

  • Park, Maeng-Eon;Kim, Gun-Soo
    • Economic and Environmental Geology
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    • v.31 no.5
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    • pp.365-374
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    • 1998
  • Economic U- and Th-bearing pegmatite deposits occur in the Kyemyeongsan Formation, and are spatially closely associated with the Carboniferous alkali granite. The pegmatite is lithochemically alkaline and peralumious, and consists mainly of potassic feldspar and quartz with allanite and U- and Th-bearing minerals. Paragenetic stages of mineralization in the pegmatite are divided as follows: early silicate mineralization, main rare metal mineralization, and late silicate mineralization. Thorite, euxenite, fergusonite and uranpyrochlore are the predominant U- and Th-bearing minerals. Both the enrichments of Nb, Y, Th, U, and Ta and the depletions of Hf, Ba, and Rb in the pegmatite were resulted from magmatic differentiation. The increases of Na and Ca in uranpyrochlore, of Th and U in fergusonite, of Si, Th, U and Pb in thorite, and of Nb and Y in euxenite were possibly resulted from both later internal fractionation and hydrothermal alteration. The variation of chemical composition in a mineral species reflects the different pysico-chemical conditions during the crystallization.

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Electrical Conductivity of Dielectric on WEDM Characteristics (WEDM 가공특성에 대한 방전액의 전기전도율의 영향)

  • Kim, Chang-Ho;Yeo, Hong-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.10
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    • pp.1800-1808
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    • 2003
  • This work deals with the electrical conductivity of dielectric on output parameters such as metal removal rate and surface roughness value of a carbon steel(SM25C) and sintered carbides cut by wire-electrical discharge machining(W-EDM). Dielectric has several functions like insulation, ionization, cooling, the removal of waste metal particles. The presence of minute particles(gap debris) in spark gap contaminates and lowers the breakdown strength of dielectric. And it is considered that too much debris in spark gap is generally believed to be the cause of arcing. Experimental results show that increases of cobalt amount in carbides affects the metal removal rate and worsens the surface quality as a greater quantity of solidified metal deposits on the eroded surface. Lower electrical conductivity of the dielectric results in a lower metal removal rate because the gap between wire electrode and workpiece reduced. Especially, the surface characteristics of rough-cut workpiece and wire electrode were analyzed too. Debris were analyzed also through scanning electron microscopy(SEM) and surface roughness tester. Micro cracks and some of electrode material are found on the workpiece surface by energy dispersive spectrometer(EDS).