• 제목/요약/키워드: melting study

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소형 고철 장입재를 활용한 신속 저에너지 주철 용해 - Part I. 중주파 용해로 적용 및 사용 측면 특징 (Rapid and Low-Energy Melting of Cast Iron using Small Scrap Steel as a Charge Material - Part I. Application of Small Scrap Steel in Medium-Frequency Induction Melting Furnace and Usage Characteristics)

  • 이상환
    • 한국주조공학회지
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    • 제41권1호
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    • pp.11-15
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    • 2021
  • 주철공장의 용해 공정에 사용되는 고철 장입재는 거의 대부분 생압고철(Press Scrap)이다. 생압고철은 에너지 손실, 작업성, 안전 등 문제들을 야기할 수 있다. 생압고철 대신 파쇄고철(Shredded Scrap)을 사용함에 따라, 앞서 언급한 문제들을 해결할 수 있을 것으로 기대한다. 본 연구에서는 3t/h 중주파 유도 용해로에서 주철의 용해 시, 생압고철과 파쇄고철을 사용함에 따른 에너지 원단위(Power Basic Unit)를 비교하였다. 생압고철 대신 파쇄고철을 장입하면, 에너지 원단위가 약 15% 향상되는 것으로 확인되었다. 고철의 형상, 크기에 따른 사용 측면 특징과 제약사항을 고찰하였다.

Melting and draining tests on glass waste form for the immobilization of Cs, Sr, and rare-earth nuclides using a cold-crucible induction melting system

  • Choi, Jung-Hoon;Lee, Byeonggwan;Lee, Ki-Rak;Kang, Hyun Woo;Eom, Hyeon Jin;Park, Hwan-Seo
    • Nuclear Engineering and Technology
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    • 제54권4호
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    • pp.1206-1212
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    • 2022
  • Cold-crucible induction melting (CCIM) technology has been intensively studied as an advanced vitrification process for the immobilization of highly radioactive waste. This technology uses high-frequency induction to melt a glass matrix and waste, while the outer surface of the crucible is water-cooled, resulting in the formation of a frozen glass layer (skull). In this study, for the fabrication of borosilicate glass waste form, CCIM operation test with 60 kg of glass per batch was conducted using surrogate wastes composed of Cs, Sr, and Nd as a representative of highly radioactive nuclides generated during spent nuclear fuel management. A 60 kg-scale glass waste form was successfully fabricated through melting and draining processes using a CCIM system, and its physicochemical properties were analyzed. In particular, to enhance the controllability and reliability of the draining process, an air-cooling drain control method that can control draining through air-cooling near drain holes was developed, and its validity for draining control was verified. The method can offer controllability on various draining processes, such as molten salt or molten metal draining processes, and can be applied to a process requiring high throughput draining.

Transient heat transfer and crust evolution during debris bed melting process in the hypothetical severe accident of HPR1000

  • Chao Lv;Gen Li;Jinchen Gao;Jinshi Wang;Junjie Yan
    • Nuclear Engineering and Technology
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    • 제55권8호
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    • pp.3017-3029
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    • 2023
  • In the late in-vessel phase of a nuclear reactor severe accident, the internal heat transfer and crust evolution during the debris bed melting process have important effects on the thermal load distribution along the vessel wall, and further affect the reactor pressure vessel (RPV) failure mode and the state of melt during leakage. This study coupled the phase change model and large eddy simulation to investigate the variations of the temperature, melt liquid fraction, crust and heat flux distributions during the debris bed melting process in the hypothetical severe accident of HPR1000. The results indicated that the heat flow towards the vessel wall and upper surface were similar at the beginning stage of debris melting, but the upward heat flow increased significantly as the development of the molten pool. The maximum heat flux towards the vessel wall reached 0.4 MW/m2. The thickness of lower crust decreased as the debris melting. It was much thicker at the bottom region with the azimuthal angle below 20° and decreased rapidly at the azimuthal angle around 20-50°. The maximum and minimum thicknesses were 2 and 90 mm, respectively. By contrast, the distribution of upper crust was uniform and reached stable state much earlier than the lower crust, with the thickness of about 10 mm. Moreover, the sensitivity analysis of initial condition indicated that as the decrease of time interval from reactor scram to debris bed dried-out, the maximum debris temperature and melt fraction became larger, the lower crust thickness became thinner, but the upper crust had no significant change. The sensitivity analysis of in-vessel retention (IVR) strategies indicated that the passive and active external reactor vessel cooling (ERVC) had little effect on the internal heat transfer and crust evolution. In the case not considering the internal reactor vessel cooling (IRVC), the upper crust was not obvious.

순차 증착한 InSb 박막의 전자 이동도 향상을 위한 대용융 재결정에 관한 연구 (A Study on the Zone Melting Recrystallization of Sequentially Evaporated InSb Thin Films for Improvement of the Electron Mobility)

  • 김병윤;현규택;주승기
    • 전자공학회논문지A
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    • 제30A권6호
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    • pp.31-37
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    • 1993
  • InSb thin films were fabricated by zone melting recrystallization of In/Sb multilayered thin films prepared by sequential evaporation. Unreacted metal phase or dispersed metal precipitates lowered the electron mobility and the electron mobility increased with development of (111) prefered orientation. Properties of the film could be controlled by changing mzximum temperature and scanning speed, and the electron mobility as high as 12, 000 cm $^2$/Vsec could be obtained under the optimized conditions.

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대표적인 열분해가스화 용융시설의 공정별 다이옥신 배출거동에 관한 연구 (A study on the Dioxin behavior in the process of representative pyrolysis/gasfication/melting plant)

  • 신찬기;신대윤
    • 환경위생공학
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    • 제22권1호
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    • pp.1-16
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    • 2007
  • The incineration process has commonly used for wastes amount reduction and thermal treatments of pollutants as the technologies accumulated. However, the process is getting negative public images owing to matter of hazardous pollutants emission. Specially dioxins became a main issue and is mostly emitted from municipal solid wastes incineration. In this reason, pyrolysis/gasfication/melting process is presented as a alternative of incineration process. The pyrolysis/gasfication/melting process, a novel technology, is middle of verification of commercial plant and development of technologies in Korea. But the survey about the pollutant emission from the process, and background data in these facilities is necessary. So in this survey, it Is investigated that the behavior of dioxins in three pyrolysis/gasfication/melting plant (S, T, P) of pilot scale. In case of S plant, concentration of dioxins shows high at latter part of cogenerated boiler and stack which are operate on low temperature conditions than a latter parts of pyrolysis and melting furnace which are operate on high temperature condition. Concentration of gas phage dioxins had increased after combusted gas passed cogenerated boiler and this is attributed to react of precursor materials such as chlorobenzene and chlorophenol. Concentration of dioxins in T plant showed lower levels at latter part of cooling equipment which are operate with water spray type on low temperature conditions than a latter parts of gasfied melting furnace which are operate on high temperature condition. Removal efficiency of dioxins at gas treatment equipment was 78.8 %. Concentration of dioxins in P plant was low at latter part of SDA/BF which is operate at low temperature conditions than a latter parts of pyrolysis gasfied chamber which are operate at high temperature condition. Removal efficiency of dioxins of SDA/BF was 85.9 % and therefore, it showed high efficiency at those of stoker type incineration facility. However, concentration of dioxins which emitted at high temperature condition were low in three facilities and satisfied present standard emission level of dioxins. To consider the distribution ratio of dioxins, Particulate phase dioxins at S and P plants showed similar ratio with which shows in current stoker type for middle scale domestic waste incineration facility. It is necessary to continuos monitoring the ratio of distribution of dioxins in T plant in because ratio of gas phage dioxins showed high.

스컬용융법에 의한 루틸 단결정 성장메커니즘과 RE generator 조건에 관한 연구 (A study on the growth mechanism of rutile single crystal by skull melting method and conditions of RF generator)

  • 석정원;최종건
    • 한국결정성장학회지
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    • 제15권5호
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    • pp.175-181
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    • 2005
  • 스컬용융법에 의해 루틸 단결정들을 성장시켰으며, 서로 다른 융액의 유지시간에 따른 ingot의 특성을 비교하였다. 스컬용융법은 교류전자기장(RF)에 의해 전기가 흐르는 융액의 직접유도가열에 근거하며, 가열은 RF 에너지의 흡수로 실행된다. $TiO_2$는 상온에서는 부도체이지만 온도가 올라갈수록 전기 전도성이 증가한다. 따라서, 초기 RF 유도가열을 위해 티타늄 금속 링(외경 : 6cm, 내경 : 4cm, 두께 : 0.2cm)을 $TiO_2$ 분말(아나타제상, CERAC, 3N)내부에 묻었다. 스컬용융법에 의한 산화물 용융에서 매우 중요한 것은 융점에서의 전기 저항 값, RF generator의 주파수 그리고 냉각도가니 크기이다. 본 연구에서는, $TiO_2$의 융점에서의 전기저항$(10^{-2}\~10^{-1}\;{\Omega}{\cdot}m)$은 알루미나$(10^{-1}\;{\Omega}{\cdot}m)$의 지르코니아$(10^{-3}\;{\Omega}{\cdot}m)$의 전기저항 데이터를 바탕으로 추정하였다. 냉각도가니의 내부직경은 11cm, 높이는 14cm였으며, 이것은 침투깊이$(0.36\~1.13cm)$와 RF generator 주파수를 고려하여 결정하였다

Narrow Gap 맞대기 TIG 용접에서 생산성 향상을 위한 연구 (A Study on Productivity Improvement in Narrow Gap TIG Welding)

  • 전재호;김성률;조상명
    • Journal of Welding and Joining
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    • 제34권1호
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    • pp.68-74
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    • 2016
  • Adoption of narrow gap welding shall be increased for the butt joint of thick plate, because the deformation and welding cost is reduced by decrease of cross-sectional area. However, sometimes narrow gap causes defects such as lack of fusion since it has small groove angle and narrow groove width. Therefore, GMAW, GTAW and SAW process shall be adopted to narrow gap welding with small bead hight and low deposition rate. In this study, Super-TIG welding using C-type strip was applied to semi-narrow gap butt joint in order to increase the welding productivity. High deposition rate 10kg/hr was obtained by high current 600A without undercut, humping bead and other welding defects. Measuring the mean and standard deviation of the melting depth to evaluate the developed processes, the fusion line type was determined by measuring the difference between maximum and minium melting depth. Furthermore, a model on arch fusion line and linear fusion line was suggested in order to prevent LF on groove wall in narrow gap butt welding.

Al-Cu-Li-X(In, Be) 합금의 기계적 성질에 미치는 저융점상의 영향 (The Effect of Low Melting Point Phase on Mechanical Properties of Al-Cu-Li-X(In, Be) Alloys)

  • 이종수;이승호;김석원;우기도
    • 열처리공학회지
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    • 제8권4호
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    • pp.245-254
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    • 1995
  • The purpose of this study was to examine the effects of low melting point phase(LMPP) on mechanical properties in the Al-Cu-Li-X(In, Be) alloys. This study was performed by the differential scanning calorimetry(DSC), the transmission electron microscope(TEM), hardness test, tensile test and notch tensile test. The shape of LMPP in the specimens homogenized at $570^{\circ}C$ was film type due to remelting at grain boundary during homogenization. Low melting point phases had no effects on mechanical properties in the aging treated materials, because the density of LMPPs was low. Mechanical properties of the aging treated materials were affected by the density of matrix precipitation phases and grain sizes. For the In or In, Be added Al-Cu-Li alloys, the optimum solution treatment temperature was $550^{\circ}C$. The strength of Al-Cu-Li-In-Be $T_6$ treated alloy was higher than that of 2090-$T_8$ alloy.

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저융점 폴리에스터를 이용한 블라인드용 자카드 직물의 소비자 요구도 및 감성구조 (Consumer Needs and Sensory Evaluation of Jacquard Fabrics for Blind Using Low Melting Polyester)

  • 김정화;이정순;이선영;이승구
    • 한국생활과학회지
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    • 제22권6호
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    • pp.673-686
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    • 2013
  • The purpose of this study is to identify consumer needs and sensory evaluation of jacquard fabrics for blind using low melting polyester. Ten kinds of jacquard fabric used for this study were developed. Developed jacquard fabrics were assessed subjectively by 164 consumers using 7-point scale of 22 consumer needs and 43 sensory descriptors. The results were briefly summarized as follows: the most important parameter to choose fabric for blind was 'Easy-use' and the other parameters are 'Lightproof', 'UV-protect', 'Design', 'Price', 'Color', 'Insulation', 'Easy-care'. The image sensibility of jacquard fabrics was explained by six factors: feminine, active, modern, traditional, pure, cozy. Higher preference was found in jacquard fabrics of clear, natural, luxurious, simple, feminine, young, cozy, graceful image. The preference was predicted 38.2% with feminine, modern, pure, cozy, traditional factors. Correlation coefficient between image sensibility factor 1 and preference was 0.437. The 3 factors (feminine, modern, pure)were selected as significant image sensibility affecting preference.

Comparison of the bond strength of ceramics to Co-Cr alloys made by casting and selective laser melting

  • Lawaf, Shirin;Nasermostofi, Shahbaz;Afradeh, Mahtasadat;Azizi, Arash
    • The Journal of Advanced Prosthodontics
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    • 제9권1호
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    • pp.52-56
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    • 2017
  • PURPOSE. Considering the importance of metal-ceramic bond, the present study aimed to compare the bond strength of ceramics to cobalt-chrome (Co-Cr) alloys made by casting and selective laser melting (SLM). MATERIALS AND METHODS. In this in-vitro experimental study, two sample groups were prepared, with one group comprising of 10 Co-Cr metal frameworks fabricated by SLM method and the other of 10 Co-Cr metal frameworks fabricated by lost wax cast method with the dimensions of $0.5{\times}3{\times}25\;mm$ (following ISO standard 9693). Porcelain with the thickness of 1.1 mm was applied on a $3{\times}8-mm$ central rectangular area of each sample. Afterwards, bond strengths of the samples were assessed with a Universal Testing Machine. Statistical analysis was performed with Kolmogorov-Smirnov test and T-test. RESULTS. Bond strength in the conventionally cast group equaled $74.94{\times}16.06\;MPa$, while in SLM group, it equaled $69.02{\times}5.77\;MPa$. The difference was not statistically significant ($P{\leq}.05$). CONCLUSION. The results indicated that the bond strengths between ceramic and Co-Cr alloys made by casting and SLM methods were not statistically different.