• Title/Summary/Keyword: melting study

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Design of Low-Melting Metal Fuse Elements of Current Sensing Type Protection Device for Large Capacity Secondary Battery Protection System (대용량 이차전지 보호 시스템용 전류 감지 동작형 보호소자의 저융점 금속 가용체 설계)

  • Kim, Eun Min;Kang, Chang yong
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.31 no.6
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    • pp.427-432
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    • 2018
  • High-capacity secondary batteries can cause explosion hazards owing to microcurrent variations or current surges that occur in short circuits. Consequently, complete safety cannot be achieved with general protection that is limited to a mere current fuse. Hence, in the case of secondary batteries, it is necessary for the protector to limit the inrush current in a short circuit, and to detect the current during microcurrent variations. To serve this purpose, a fuse can be employed for the secondary battery protection circuit with current detection. This study aims at designing a protection device that can stably operate in the hazardous circumstances associated with high-capacity secondary batteries. To achieve the said objective, a detecting fuse was designed from an alloy of low melting point elements for securing stability in abnormal current states. Experimental results show that the operating I-T and V-T characteristic constraints can be satisfied by employing the proposed current detecting self-contained low melting point fuse, and through the resistance of the heating resistor. These results thus verify that the proposed protection device can prevent the hazards of short circuit current surges and microcurrent variations of secondary batteries.

Assessment of Mass Fraction and Melting Temperature for the Application of Limestone Concrete and Siliceous Concrete to Nuclear Reactor Basemat Considering Molten Coree-Concrete Interaction

  • Lee, Hojae;Cho, Jae-Leon;Yoon, Eui-Sik;Cho, Myungsug;Kim, Do-Gyeum
    • Nuclear Engineering and Technology
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    • v.48 no.2
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    • pp.448-456
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    • 2016
  • Severe accident scenarios in nuclear reactors, such as nuclear meltdown, reveal that an extremely hot molten core may fall into the nuclear reactor cavity and seriously affect the safety of the nuclear containment vessel due to the chain reaction caused by the reaction between the molten core and concrete. This paper reports on research focused on the type and amount of vapor produced during the reaction between a high-temperature molten core and concrete, as well as on the erosion rate of concrete and the heat transfer characteristics at its vicinity. This study identifies themass fraction and melting temperature as the most influential properties of concrete necessary for a safety analysis conducted in relation to the thermal interaction between the molten core and the basemat concrete. The types of concrete that are actually used in nuclear reactor cavities were investigated. The $H_2O$ content in concrete required for the computation of the relative amount of gases generated by the chemical reaction of the vapor, the quantity of $CO_2$ necessary for computing the cooling speed of the molten core, and the melting temperature of concrete are evaluated experimentally for the molten core-concrete interaction analysis.

The Effect of Electron Beam Irradiation on Discoloration and Thermal Property of HDPE Filled with Antioxidants and UV Stabilizers (전자선 조사에 따른 산화방지제 및 자외선안정제 첨가 HDPE의 변색 영향과 열적 특성 분석)

  • Jeun, Joon Pyo;Jung, Seung Tae;Kim, Hyun Bin;Oh, Seung Hwan;Kang, Phil Hyun
    • Journal of Radiation Industry
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    • v.7 no.1
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    • pp.23-28
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    • 2013
  • In this study, we fabricated high density polyethylene (HDPE) composites filled with antioxidants and UV stabilizers. The electron beam irradiation on the fabricated composites was carried out over a range of absorbed doses from 50 to 200 kGy to confirm the changes of discoloration. The changes of discoloration were characterized using a color difference meter and FT-IR for confirming the changes of the color difference and structural change. It was observed that the color difference of IRGANOX 1010-, IRGAFOS 168-, and TINUVIN 328- added HDPE was higher than that of the control HDPE by electron beam irradiation. The melting temperature of UV stabilizer-added HDPE was not significantly changed by electron beam irradiation. However, the melting temperature of phenol-containing antioxidant-added HDPE was increased with increasing the absorbed dose. And the melting temperature of phosphorus-containing antioxidant-added composite was decreased with increasing the absorbed dose.

Numerical Study of Heat Transfer with Selective Phase Change in Two Different Phase Change Materials (이종 PCM의 선택적 상변화 시의 열전달 해석)

  • Kim, Hyung Kuk;Lee, Dong Gyu;Peck, Jong Hyeon;Kang, Chaedong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.25 no.9
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    • pp.477-483
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    • 2013
  • A numerical analysis of solid-liquid phase change was performed on a heat transfer module which consisted of circulating water path (BRINE), heat transfer plate (HTP) and phase change material (PCM) layers, such as high temperature PCM (HPCM, $78{\sim}79^{\circ}C$) and low temperature PCM (LPCM, $28{\sim}29^{\circ}C$). There were five arrangements, consisting of BRINE, HTP, LPCM and HPCM layers in the heat transfer module. The time and heat transfer rate for melting/solidification was compared to their arrangements, against each other. As results, the numerical time without convection was longer than the experimental one for melting/solidification. Moreover, the melting/solidification with the BRINE I-LPCM-BRINE II-HPCM arrangement was faster(10 hours) than the others; HPCM-BRINE-LPCM, BRINE I-HPCM-LPCM-BRINE II one.

Rapid and Low-Energy Melting of Cast Iron using Small Scrap Steel as a Charge Material - Part II. Application of Small Scrap Steel in Low-Frequency Induction Melting Furnace and Energy Characteristics (소형 고철 장입재를 활용한 신속 저에너지 주철 용해 - Part II. 저주파 용해로 적용 및 에너지 측면 특징)

  • Lee, Sang-Hwan
    • Journal of Korea Foundry Society
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    • v.41 no.2
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    • pp.132-138
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    • 2021
  • In this study, the power basic units to produce cast iron by using the press and shredded scrap are compared in 16t/h low-frequency induction melting furnace. Charging the shredded scrap instead of the press scrap was confirmed that the power basic unit is improved by about 5%. The energy characteristics according to the shape and size of scrap steel and the effect of the furnace size were investigated. Finally, the strategy to improve the utilization of this technology was proposed.

Surface and Corrosion Properties of Electrolytic Polished 316L Stainless Steel by Double Melting (VIM and VAR)

  • Hyunseung Lee;Gangsan Kim;Seungho Han;Man-Sik Kong;Jung-Yeul Yun;Si Young Chang
    • Journal of Korea Foundry Society
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    • v.43 no.5
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    • pp.223-229
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    • 2023
  • In this study, STS316L produced by a double-melting process involving vacuum induction melting (VIM) and vacuum arc remelting (VAR) was subjected to extrusion and drawing to form a tube and was subsequently electrolytic polished (EP). The grain size of the obtained STS316L without EP was approximately 55 ㎛, with no difference found after EP. The thickness of the EP layer was measured by AES and TEM, showing values of approximately 10 nm and 15 nm, respectively. After EP, the Cr/Fe and CrO/FeO ratios of the passive layer increased from 1.48 to 1.62 and from 2.15 to 2.26, respectively, while the surface roughness decreased significantly from 0.255 to 0.024 ㎛. Consequently, the corrosion rate decreased in both NaCl and HCl solutions after the EP process. Additionally, the amounts of eluted Cr and Fe ions were reduced from 1.2 to 0.8 ppb and 10.3 to 0.8 ppb, respectively. Furthermore, polarization tests revealed that STS316L treated with EP required a lower current density to reach a passive state, indicating that corrosion behavior was retarded.

Heat Transfer Analysis in High Efficiency Electric Melting Furnace (고효율/친환경 전기 용해로 내의 열전달 해석)

  • Seol, Dong-Il;Lee, Byung-Hwa;Jeon, Chung-Hwan;Chang, Young-June
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2285-2290
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    • 2007
  • The main objective of this study is to analyze the heat transfer characteristics in the electric melting furnace. Local temperatures are measured at various location in the furnace using the B-type thermocouples. In this paper, the numerical simulation was performed using the ANSYS software, and compared with experimental data. Mathematical heat transfer model for the prediction of temperature distribution has been developed by considering the thermal radiation among heating element, crucible and insulating materials. The results show that the temperature distributions predicted by the numerical simulation agree with experimental results comparatively.

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A study on the growth of rutile single crystal by skull melting method (스컬법에 의한 루틸 단결정 성장에 관한 연구)

  • Seok Jeong-Won;Choi Jong-Koen
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.14 no.6
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    • pp.262-266
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    • 2004
  • Rutile single crystals were grown by the skull melting method. Ti metal ring was used for initial RF induction heating. The grown crystals were cut into wafer of 5.5 mm diameter and 1mm thickness. The wafers were annealed in air at $1300^{\circ}C$ up to 15 hours and their transmittance spectra $(\lambda= 200~25000 nm)$ were obtained.

Gasification melting characteristics of Automobile shredder residue in 5t/d shaft pilot plant (5톤/일 shaft형 pilot plant에서 자동차 폐차 잔재의 가스화 용융 특성)

  • Roh, SeonAh;Kim, WooHyun;Yun, JinHan;Hong, ByeongKwon
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.160-160
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    • 2010
  • ELVs (End-of-Vehicles) in Korea incrasease continusely because of increase of used car. Automobile Shredder Residue (ASR) is final product of ELVs (End-of-Vehicles) after recycling. Automobile Shredder Residue are composed of light and heavy fluffs and soil/dust. In this study, 5 ton/day pilot plant of shaft type has been designed and constructed and 15 times of test run were performed. For the stable operation, operation conditions such as the amount of fed ASR and cokes, air flow and temperature in the gasification melting system have been changed and the composition of the produced gas such as $H_2$, CO and $CH_4$ and air pollution compound including dioxin discharged from the stack have been analyzed.

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Combustion Characteristics of RDF in a 30kg/hr Scale Pyrolysis Melting Incinerator (30kg/hr급 열분해 용융소각로용 연소실에서 RDF의 연소 특성)

  • Jeon, Byoung-Il;Park, Sang-Uk;Shin, Dong-Hun;Ryu, Tae-Woo;Hwang, Jung-Ho
    • Journal of the Korean Society of Combustion
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    • v.10 no.1
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    • pp.27-36
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    • 2005
  • In this study, we investigated characteristics of a gas flow and a combustion property during the combustion of a RDF in a pyrolysis melting incinerator with disposal rate of 30 kg/hr. The RDF was pyrolyzed through the pyrolysis chamber at $600^{\circ}C$ of the chamber surface without oxygen condition. The pyrolysis gas was injected in the combustion chamber. It was burned by means of the staged combustion that was injecting secondary and tertiary air in the combustor. We measured the temperatures and the gas components in the combustion chamber while maintaining the air-fuel ratio of 1.3. Finally, we confirm that additional air injection, secondary and tertiary air ratio, was the most important factor to reduce NOx.

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