• Journal of Welding and Joining
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• v.27 no.2
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• pp.44-50
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• 2009

The characteristics of arc pressure, current density and heat flux distribution are important factors in understanding physical arc phenomena, which will have a marked effect on the penetration, size and shape of a weld in TIG welding. The purpose of this study is to find out the effect of the heat flux on the melting efficiency and penetration shape in TIG welding using the results of the previous investigators. The conclusions obtained permit to draw a proper method which derived the heat flux distributions by arc pressure distribution measurements, but previous researchers calculated heat flux and current distribution with the heat intensity measurements by the calorimetry. Heat flux of Ar gas arc was concentrated at the central part and distributed low from the arc axis to the radial direction, that of He mixing arc was lower than that of Ar gas, and it was wide distributed to radial direction. That showed a similar characteristic with the Nestor's by calorimetry calculated values. Throughout heat flux drawn in this study was discussed melting efficiency and penetration shape on Ar gas and He mixing gas arc.

• Journal of Korea Foundry Society
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• v.39 no.6
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• pp.110-115
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• 2019

Recently, various studies have been conducted on additive manufacturing technology developed using metal materials. In this study, a numerical analysis was introduced to analyze the effects of the thermal deformation and residual stress which arise during the SLM (selective laser melting) manufacturing process. A phase-transformation mechanism is implemented with the use of the Ti-6Al-4V material, in which a solid-state phase transformation (SSPT) can be induced during a numerical analysis. In this case, the phase of the Ti-6Al-4V material changes from a powder to a solid state and then to the Martensite phase in sequence during heating and cooling steps. The numerical analysis during the SLM process was verified by comparing the results of tensile tests with those from the numerical analysis based on the SSPT material properties.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.28 no.12
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• pp.477-482
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• 2016

Airtight containers have been widely used in many industries and household. They need a packing for sealing between the inside and outside. Previous packing materials have some drawbacks like stench, stickiness, and difficulty of applying to automated manufacturing systems. So, a new packing material which is harmless and suitable for automation is needed. This study performed a hot plate welding process of thermoplastic elastomer (TPE) as the packing material. The hot plate welding process included a phase change process of solidification and melting. The porosity-enthalpy method was adopted in order to simulate phase change problems. The TPE showed non-Newtonian fluid characteristics during the melting process. Since properties of SEBS are not well-defined, we established TPE properties by observing the melting behavior of TPE. In order to find an optimized condition, a parametric study including packing thickness, shapes, hot plate temperature, and thermal resistance, was conducted.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.10
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• pp.93-98
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• 2019

Recently, with the development of the aerospace and automotive industries, the demand for high-melting-point materials has increased. However, high-melting-point materials are difficult to cut through conventional machining methods. Thermally assisted machining (TAM) is a method for improving the machinability by preheating the materials. A laser, the most commonly used device for TAM, has high efficiency through local preheating but is not sufficient for maintaining a high preheating temperature due to rapid cooling. However, the use of multi-heat sources can supplement the disadvantage of a single heat source. The high preheating temperature can be maintained with a wide and deep heat-affected zone (HAZ) by multi-heat sources. The purpose of this study is to analyze the preheating effects of multi-heat sources using laser plasma. Thermal analysis and preheating experiments were carried out. As a result, the high preheating effect of multi-heat sources compared with a single heat source was verified.

• Journal of the Korean Society for Heat Treatment
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• v.35 no.4
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• pp.203-210
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• 2022

In this study, hydrogen embrittlement in Inconel 718 fabricated by selective laser melting (SLM) was investigated. To focus on the effect of the SLM-induced solidification substructure, hydrogen embrittlement behavior of SLM as-built (SLM-AB) sample and that of conventionally produced (Con-S) sample were systematically compared. The detailed microstructural characterization showed that the SLM-AB sample exhibited a solidification substructure including a high density of dislocations and Laves phase, while the Con-S sample showed completely recrystallized grains without any substructure. Although the intrinsic strength in the SLM-AB sample was higher than the Con-S sample, the resistance to hydrogen embrittlement was higher in the SLM-AB sample. Nevertheless, a statistical analysis of the hydrogen-assisted cracks (HACs) revealed that the predominant HAC type of SLM-AB and Con-S samples was similar, i.e., intergranular HAC. The difference in the resistance to hydrogen embrittlement between the SLM-AB and Con-S samples were discussed in terms of the relation between the microstructural feature and its effect on hydrogen accumulation.

• International Journal of Highway Engineering
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• v.15 no.2
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• pp.29-37
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• 2013

PURPOSES : This study aims to review the possibility of developing a road snow-melting system that can prevent slip accidents by maintaining a constant temperature of the winter roads and enhance performance of structures, including improvement of compressive strength by mixing carbon nanotube (hereafter referred to as CNT) with cement paste, the basic material. METHODS : To achieve the above purpose, an experiment was conducted by mixing power-type CNT and wrap-type CNT up to cement paste formulation by weight of 0.0wt%~4.1wt% in accordance with "KS L ISO 679(of cement strength test method)", and compressive strength was measured at 28 days of curing. In addition, the volume resistivity of the specimen was measured to test thermal and electrical characteristics, and the rate of temperature changes in specimen surface by power consumption was measured by passing electricity through the cross-sections of the specimen. Meanwhile, the criteria for checking the performance as a road snow-melting system was determined as volume resistivity of $100{\Omega}{\cdot}cm$ or less. RESULTS : A comparative analysis between specimen with 0wt% CNT content in plain status and specimen containing various types of CNTs was carried out. From its results, it was found that compressive strength increased approximately 19%, showing the highest rate when 0.2wt% of wrap-type CNT was contained, but volume resistivity of $100{\Omega}{\cdot}cm$ or less appeared only in specimens containing more than 0.2wt% CNT. In addition, it was observed that the surface temperature increased by $4.62^{\circ}C$ per minute on average in specimens containing 3.2wt% CNT. CONCLUSIONS : In this study, CNT was examined as an underlying material for a road snow-melting system, and the possibility of developing the road now-melting system was reviewed by conducting various experiments using CNT-Cement composites. From the experimental results, the specimens were found to have a superior performance when compared to the existing road snow-melting systems that place the heat transfer medium such as copper on the road. However, satisfactory strength performance were not obtained from the specimen containing CNT(2.0% or more) that functions as a heating element, which leads to the need for reviewing methods to increase the strength by using plasticizer or admixture.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2015.11a
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• pp.45-46
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• 2015

Recently, the large amount of sulfur is globally generated by the development of the petroleum refining industry every year. In this study, without the use of the sulfur with a high melting point used in the previous studies, the modified sulfur mortar with addition of a melting point of about 65℃ were tested to determine their distribution and strength properties according to the mixing method and curing conditions. This study is a test to find out the Density, Absorption and Table Flow of the modified sulfur and general sulfur. As result, general industrial sulfur flow was lower, showed a high absorption rate.

• Transactions of the Korean Society of Mechanical Engineers
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• v.1 no.2
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• pp.113-124
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• 1977

By spplying the ultrasomic wave to the solidifing liquid metal, grain sizes of the ingot are refined and the structures are homogenized. One of the reason is the enhancement of nucleation by ultrasonic vibration. According to the reports on this subject, the uncleating conditions are formed by the increse of melting point which is produced by the high pressure due to caviation. In this paper we study whether the caviations are the orgin of the nucleation and analized whether the nucleating conditions are formed by the increase of melting point or not and also compared the analytical result with the experim nt. We analized the pressure change induced by cllaphsing of cavity and the motion of cavith in oscillating pressure field. And we further analized the variation of melting point with pressure change.

• Fashion & Textile Research Journal
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• v.11 no.4
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• pp.661-666
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• 2009

The purpose of this study is to analyze the dyeability of polyester(PET) fabric by thermal bonding with low melting component of bicomponent fiber and to describe the change of physical properties of thermal bonded PET fabrics. The PET fabrics were prepared with regular PET fiber as warp and bicomponent fiber as weft. The bicomponent fiber of sheath-core type was composed with a regular PET core and low melting PET sheath. The thermal bonding of PET fabric was carried out in pin tenter($195^{\circ}C$) for 60 seconds. In this study, we investigated the dye ability and fastness of the dyed PET fabric. Dye ability of E-type dyestuff is higher than S-type dyestuff. In the case of E- type dyestuff, the saturated dyeing time was 10minutes at $130^{\circ}C$. The washing fastness and light fastness were excellent as 4-5grade.

• Journal of the Korean Ceramic Society
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• v.48 no.2
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• pp.117-120
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• 2011

In this study, the redox state of iron in sodium silicate glasses was varied by changing the melting conditions, such as the melting temperature and particle size of iron oxide. The oxidation states of the iron ion were determined by wet chemical analysis and UV-Vis spectroscopy methods. Iron commonly exists as an equilibrium mixture of ferrous ions, $Fe^{2+}$, and ferric ions $Fe^{3+}$. In this study, sodium silicate glasses containing nanoparticles of iron oxide (0.5% mol) were prepared at various temperatures. Increase of temperature led to the transformation of ferric ions to ferrous ions, and the intensity of the ferrous peak in 1050 nm increased. Nanoparticle iron oxide caused fewer ferrous ions to be formed and the $\frac{Fe^{2+}}{Fe^{3+}}$ equilibrium ratio compared to that with micro-oxide iron powder was lower.