• Title/Summary/Keyword: melting process

Search Result 1,003, Processing Time 0.026 seconds

A Study on the Characteristics Analysis of Strands Melted by Over Current (과전류에 의해 용단된 소선의 특성해석에 관한 연구)

  • Choi, Chung-Seog;Kim, Hyang-Kon;Kim, Dong-Ook
    • Journal of the Korean Society of Safety
    • /
    • v.19 no.1
    • /
    • pp.60-65
    • /
    • 2004
  • The PVC insulated flexible cords are used mainly as power supply cords of electric appliance. This electric wire is a stranded wire consisted of dozens of strands. In case stranded wires are disconnected by mechanical stress, it weakens electrically. Finally, the over current flows through stranded wires, and electrical fire occurs. In this study, we analyzed the melting properties of strands by over current, such as melting process, melting current and melting time. And we analyzed that quantity of heat for melting, a cross sectional structure, and surface structure by optical microscope and SEM. As analysis results, melting time decreased as melting current increased. And quantity of heat for melting was low, too. From the cross sectional structure of melted wire, when a melting current low and melting time long, it was found that the dendrite structure grew. However, the dendrite structure is hard to grow because growing time is not enough when a melting current high and melting time short.

Zone-melting Process of NdBaCuO under Low Oxygen Pressure

  • Soh, Dea-Wha
    • Transactions on Electrical and Electronic Materials
    • /
    • v.3 no.2
    • /
    • pp.24-27
    • /
    • 2002
  • The NdBaCuO superconductor samples were zone-melted in low oxygen partial pressure (1%O$_2$+99%Ar). The zone-melting temperature was decreased about 12$0^{\circ}C$ film 1,06$0^{\circ}C$, the zone-melting temperature in air. Thus the loss of liquid phase (BaCuO$_2$ and CuO) was reduced during: the zone-melting process. The content of non-superconducting phase Nd422 in zone-melted NdBaCuO samples was clearly decreased and, therefore, the substitution of Nd for Ba was occurred. The superconductivity of zone-melted Nd$_{1+x}$Ba$_{2-x}$Cu$_3$O$_{y}$ prepared under low oxygen partial pressure was distinctively improved.d.d.d.

Effect of the Height Change on the Melting Heat Transfer in a Rectangular Enclosure (정사각형 단면을 갖는 용기에서 단면의 크기 변화가 융해 열전달에 미치는 영향)

  • Han, Jin Ho;Ro, Sung Tack
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.2 no.3
    • /
    • pp.208-217
    • /
    • 1990
  • A rectangular test section is devised by assuming two dimensional melting of a solid phase change material heated from two sides which are maintained at constant temperature and allowing a free expansion due to density difference between solid and liquid. The timewise melting shape is recorded photographically by the shadow graph method for several experimental conditions. The analysis shows that the melting process consists of four regimes. At first, the pure conduction heat transfer is dominant, and as time goes by natural convection grows and plays a role greatly. Experiments are carried out varying not only the wall temperature but height of the wall. Each effect of them on the melting process is obtained in the form of combination of dimensionless parameters, $Ste^{0.8}\;FoRa^{0.2}$. An algebraic correlation is suggested, which predicts the melted fraction well.

  • PDF

Melting Heat Transfer of Liquid Ice in a Rectangular Vessel with Heated Top Wall (구형용기내 상부면가열에 의한 유동빙의 융해열전달)

  • 김명환;김경근
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.19 no.1
    • /
    • pp.36-44
    • /
    • 1995
  • Melting characteristics of unrestrained liquid ice in a rectangular vessel with heated top wall were investigated experimentally. The liquid ice, a mixture of ice particles and ethylene-glycol aqueous solution, was adopted as a testing material. During the melting process the liquid ice was drawn by buoyancy to the heated top wall of the rectangular vessel where close-contact melting occured. The melting behavior and melting rate of the liquid ice as well as local/mean heat-transfer coefficient at the heated top wall were observed and measured under a variety of conditions of heat flux and various initial concentration of the aqueous binary solution. It was found that the heat transfer of the heated top wall is remarkably promoted by the close-contact melting, and that the dendritic frozen layer at the lower interface of the liquid ice is formed. Photographic evidence demonstrated that plumes containing solute-rich liquid issued from isolated chimneys within the liquid ice layer where segregation of interstitial channel took place.

  • PDF

A Study on the Recycling of Aluminum Chip by Vortex Melting Method (Vortex melting법에 의한 알루미늄 chip의 재활용에 관한 연구)

  • 김정호;김경민;윤의박
    • Resources Recycling
    • /
    • v.6 no.4
    • /
    • pp.24-30
    • /
    • 1997
  • The recent trend of recycle of mold scrap is to make high quality secondary ingot which can be used as raw malerial undcr intensive control of scrap. In this study, recycle of aluminum chlp generated atter machinmg process of castings was performed by vortex melting melhod Vortex melting technique was adopted for chip mclting process. The condition far optimal vortcx depth was decided using water mndellng experiment varying the shape, location, rotating speed of stlircr and watcr levcl. Before melting, chips were preheated at room temperame, 200, 300, $ 400^{\circ}C$and then submerged in the mirldle of vortex. The lecovery rale depending on the temperature was examined. As a result vortex depth was influenccd only by shape and rotating speed of stirrer, and the hlghest recovery rate oI 97% was obta~nedw hcn the submerged chip was preheated at $300^{\circ}C.$

  • PDF

Production of Ni-Cr Metal Powder by Selective Laser Melting for Dentistry to Observation of Characteristics (치과 SLM용 Ni-Cr 금속분말 특성 관찰)

  • Hong, Minho
    • Journal of Technologic Dentistry
    • /
    • v.37 no.1
    • /
    • pp.23-29
    • /
    • 2015
  • Purpose: The selective laser melting (SLM) process for dentistry, which is one of the additive manufacturing technologies (AM) allows for rapid production of a three-dimensional model with complex shape by directly melting metal powder. This process generates detailed items of a three-dimensional model shape through consolidation of a thin powder layer by utilizing both selective melting and laser beam simultaneously. In regard to SLM process, Fe-base powder, Ti-6AI-4V powder, AI-base powder, etc. have been researched. It is believed that the aforementioned technologies will be widely utilized in manufacturing metal parts using metal powder of raw material. This study chose Ni-Cr-Mo metal powder in order to manufacture metal powder materials that would be used in the selective laser melting for dentistry. Methods: This study manufactured metal powder using mechanical alloying technique (MA) among those metal powder manufacturing techniques. Moreover, this study aimed to utilize the metal powder manufactured after observing the characteristics of powder as preliminary data of Ni-Cr-Mo metal powder. This study could obtain the following conclusions within the experimental limitations. Results: As a result of mechanically alloying Ni-Cr-Mo powder over time, its mean particle size was $66.93{\mu}m$ $54.4{\mu}m$ and $45.39{\mu}m$ at 10h, 20h and 30h, respectively. The gtain form of metal powder by mechanical alloying technique was a sponge-like shape of irregular plate; however, the gtain form manufactured by high-pressure water aromization process had the following three types: globular type, chain type and oval type. Conclusion: This study found $37.65{\mu}m$ as the mean particle size of Ni-Cr-Mo metal powder, which was manufactured using water atomization technique under the following conditions: water atomization flux of 300 liter/min, hydraulic pressure of $400kgf/cm^2$ and injection angle of $45^{\circ}$. This study confirmed that the grain form of powder (solid particle form) would vary depending on the manufacturing process.

Study on the melting characteristics of the Fe-C eutectic temperature fixed-point (Fe-C 공정 온도 고정점의 용융 특성에 대한 연구)

  • Kim, Yong-Gyoo;Yang, In-Seok;Gam, Kee-Sool
    • Journal of Sensor Science and Technology
    • /
    • v.15 no.4
    • /
    • pp.257-262
    • /
    • 2006
  • A Fe-C eutectic cell for thermocouple calibration was manufactured and tested to investigate its phase transition characteristics in the thermocouple thermometry. It was observed that the freezing plateaus were strongly affected by the freeze-inducing temperature $T_{f}$. In case of the melting process, the melting plateau was influenced by the previous thermal history. As $T_{f}$. in the previous freezing was lower, the melting plateau became lower with a temperature dependence as small as $-0.0015^{\circ}C/^{\circ}C$. Therefore, it was found that the freeze-inducing temperature should be fixed to obtain a reproducible phase transition temperature in the melting. After fixing $T_{f}$, the melting process was examined and it was found that long and flat melting plateau was obtained within a reproducibility of about ${\pm}0.01^{\circ}C$. Based on the observed results, it was recommended that Fe-C eutectic temperature be best realized for the melting process with a melt-inducing temperature of $+3^{\circ}C$ above the expected liquidus temperature after freezing at $-5^{\circ}C$ below the solidus temperature.

Optimization for high speed manufacturing of Ti-6Al-4V alloy by a selective laser melting technique (SLM 기술을 이용한 Ti-6Al-4V 합금의 고속 적층 공정 최적화 연구)

  • Lee, Kang Pyo;Kim, Kang Min;Kang, Suk Hyun;Han, Jun Hyun;Jung, Kyung Hwan
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.28 no.5
    • /
    • pp.217-221
    • /
    • 2018
  • Selective laser melting (SLM) technique is one of the additive manufacturing processes, in which functional, complex parts can be directly manufactured by selective melting layers of powder. SLM technique has received great attention due to offering a facile part-manufacturing route and utilizing a hard-to-manufacturing material (e.g. Ti6Al4V). The SLM process allows the accurate fabrication of near-net shaped parts and the significant reduction in the consumption of raw materials when compared to the traditional manufacturing processes such as casting and/or forging. In this study, we focus the high-speed additive manufacturing of Ti6Al4V parts in the aspect of manufacturing time, controlling various process parameters.

Establishing a Early Warning System using Multivariate Control Charts in Melting Process (용해공정에서 다변량 관리도를 이용한 조기경보시스템 구축)

  • Lee, Hoe-Sik;Lee, Myung-Joo;Han, Dae-Hee
    • Journal of the Korea Society of Computer and Information
    • /
    • v.12 no.4
    • /
    • pp.201-207
    • /
    • 2007
  • In some manufacturing industries, there are many situation in which the simultaneous monitoring or control of two or more related quality characteristics is necessary. However, monitoring these two or more related quality characteristics independently can be very misleading. When several characteristics of manufactured component are to be monitored simultaneously, multivariate $x^2$ or $T^2$ control chart can be used. In this paper, establishing a early warning system(EWS) using multivariate control charts to analyze early out-of-control signals in melting process with many quality characteristics was presented. This module which we developed to control several characteristics improved efficiency and effectiveness of process control in the melting process.

  • PDF