• Title/Summary/Keyword: melt temperature

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A Study on Intelligent Generator of Optimal Process Conditions to Avoid Short Shot (미성형 방지를 위한 최적조건 생성 시스템 연구)

  • 강성남;허용정;조현찬
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.12
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    • pp.33-37
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    • 2002
  • A short shot is a molded part that is incomplete because insufficient material was injected into the mold. Remedial actions to control the process conditions can be taken by the injection molding experts based on their knowledge and experience. However, it is very difficult for the non-experts to avoid short shot by finding the proper process conditions such as mold temperature, melt temperature and filling time. In this paper, an intelligent generator of the optimal process conditions based upon fuzzy logic algorithm is proposed so that trial and error can be minimized and the non-experts as well as the experts can also find the optimal process conditions.

A Study on Intelligent Generator of Optimal Process Conditions to Avoid Short Shot (사출성형용 지능형 미성형 방지 최적조건 생성 시스템 연구)

  • 강성남;허용정;조현찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.402-405
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    • 2001
  • A short shot is a molded part that is incomplete because insufficient material was injected into the mold. Remedial actions to control the process conditions can be taken by the injection molding experts based on their knowledge and experience. However, it is very difficult for the non-experts to avoid short shot by finding the proper process conditions such as mold temperature, melt temperature and filling time. In this paper, an intelligent generator of the optimal process conditions based upon fuzzy logic algorithm is proposed so that trial and error can be minimized and the non-experts as well as the experts can also find the optimal process conditions.

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Comparison of numerical simulation and experiment for the OiSF-Ring diameter in czochralski-grown silicon crystal

  • Oh, Hyun-Jung;Wang, Jong-Hoe;Yoo, Hak-Do
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.10 no.5
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    • pp.356-361
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    • 2000
  • The radial position of OiSF-ring has been meaningful data in industry. Thus it's position was calculated by application of (V/G)/sub crit/ = 0.138 ㎟/minK and point defect dynamics for industrial scale grower with various pull rates. After the calculation, compared with experimental result. OiSF-ring diameters expected with calculation were good agreement with experimental results. In order to show validity of the predicted temperature distribution using STHAMAS which is one of the global simulator for Cz crystal growing, temperature was measured along the axis of crystal using thermocouples, and compared with the calculated temperature. We found the effective thermal conductivity K/sub m/ (r) which gives in accordance with the temperature distribution at the axis of crystal and crystal/melt interface shape between experimental and computational results. Therefore, effective thermal conductivity K/sub m/ (r) was applied instead of solving melt convection problem.

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A Study on Field Applicability of Underground Electric Heating Mesh (매설용 전기 발열 매시의 융설 효과에 대한 현장 적용성 연구)

  • Suh, Young-Chan;Seo, Byung-Seok;Song, Jung-Kon;Cho, Nam-Hyun
    • International Journal of Highway Engineering
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    • v.15 no.2
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    • pp.19-27
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    • 2013
  • PURPOSES : This study aims to investigate the snow-melt effects of an underground electric heater's snow-melt system via a field performance test, for evaluating the suitability of the system for use on a concrete pavement. The study also investigates the effectiveness of dynamic measures for clearing snow after snowfall events. METHODS : In order to check the field applicability, in November 2010, specimens were prepared from materials used for constructing concrete pavements, and underground electric heating meshes (HOT-mesh) were buried at depths of 50 mm and 100 mm at the site of the Incheon International Airport Construction Research Institute. Further, an automatic heating control system, including a motion sensor and pavement-temperature-controlled sensor, were installed at the site; the former sensor was intended for determining snow-melt effects of the heating control system for different snowfall intensities. Pavement snow-melt effects on snowy days from December 2010 to January 2011 were examined by managing the electric heating meshes and the heating control system. In addition, data on pavement temperature changes resulting from the use of the heating meshes and heating control system and on the dependence of the correlation between the outdoor air temperature and the time taken for the required temperature rise on the depth of the heating meshes were collected and analyzed. RESULTS : The effects of the heating control system's preheat temperature and the hot meshes buried at depths of 50 mm and 100 mm on the melting of snow for snowfalls of different intensities have been verified. From the study of the time taken for the specimen's surface temperature to increase from the preheat temperature ($0^{\circ}C$) to the reference temperature ($5{\sim}8^{\circ}C$) for different snowfall intensities, the correlation between the burial depth and outdoor air temperature has been determined to be as follows: Time=15.10+1.141Depth-6.465Temp CONCLUSIONS : The following measures are suggested. For the effective use of the electric heating mesh, it should be located under a slab it may be put to practical use by positioning it under a slab. From the management aspect, the heating control system should be adjusted according to weather conditions, that is, the snowfall intensity.

Deodorization Rate according to Zr-MOF Content and the Properties from Spinning Conditions of Polypropylene Non-woven Fabric Manufactured by Melt-blown Method (Melt-blown법에 의해 제조된 Polypropylene 부직포의 방사 조건별 특성과 기능화된 Zr-MOF 함유량에 따른 소취율 변화에 대한 연구)

  • Choi, Ik-Sung;Min, Mun-Hong;Kim, Han-Il;Lee, Woo-Seung;Noh, Kyung-Gyu;Park, Seong-Woo
    • Textile Coloration and Finishing
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    • v.30 no.3
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    • pp.199-207
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    • 2018
  • In this study, the properties of polypropylene(PP) non-woven fabric spun under various conditions by the Melt-blown method were verified, and the deodorant content and deodorization of PP non-woven fabric after deodorant-treatment were investigated. PP non-woven fabrics are manufactured by varying the temperature of spin beam, hot air temperature and amount, the RPM of collector R/O and the distance between collector and spinneret, which affects the structure of the non-woven fabric. After that, the structural characteristics and air permeability of the non-woven fabric were measured. The experimental results show that the amount of air, the distance between the collector and the spinneret significantly affect the structural characteristics and air permeability of the PP non-woven fabric. And, regardless of the weight of the PP non-woven fabric, the deodorizing effect of UiO-66 MOF deodorant add-on ratio and content was higher.

Growth and Characterization of Epitaxial YIG Films for Microwave Devices (마이크로파 소자용 에피틱시 YIG막의 성장과 특성)

  • 김덕실;조재경
    • Journal of the Korean Magnetics Society
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    • v.9 no.2
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    • pp.91-97
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    • 1999
  • YIG $(Y_3Fe_5O_{12})$ films with 4~80 ${\mu}{\textrm}{m}$ thickness were epitaxially grown on GGG $(Gd_3Ga_5O_{12})$ substrates by LPE (liquid phase epitaxy) techniques. Using various melts having different chemical composition the growth temperature was varied as a parameter. Growth rate, surface morphology, chemical composition, lattice constant, saturation magnetization, and magnetic resonance of the films were investigated. Lattice mismatch between the substrate and film Δa, saturation magnetization, and magnetic resonance line width ΔH increased, decreased, and increased, respectively, as undercooling temperature ΔT increased. The films grown by using the melt with larger R$_1$and smaller R$_3$had smaller ΔH. The major origin of the increase of ΔH was the increase of Δa. It is considered that the magnetic field in the film became locally inhomogeneous with the increase of Δa due to the increase of inhomogenity in stress distribution to the film depth direction. Therefore, in order to grow YIG films with small microwave loss it is necessary to grow films at small ΔT using the melt with large R$_1$and small R$_3$resulting in a small Δa.

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Effects of impurities on transformation of quartz to cristobalite (Quartz에서 cristobalite로의 전이에 미치는 미량성분의 영향)

  • Jin Kim;Jeong-Hoon
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.4 no.3
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    • pp.315-324
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    • 1994
  • The effects of impurities of the quartz raw materials on the trasformation of quartz to cristobalite were investigated. As the increase of impurities content, the amount of cristobalite crystal increased, whereas the fusion temperature of quartz and the formation temperature of cristobalite decreased. And the courses of the transformation of quartz to cristobalite were examined. The course of quartz $\rightarrow$ transitional noncrystalline phase $\rightarrow$ melt (T) and quartz $\rightarrow$ transitional noncrystalline phase $\rightarrow$ cristobalite $\rightarrow$ melt (C) were always coexisted on the transformation of quartz. In the case of high purity quartz raw material, the T course was predominant, while in low purity quartz raw material, the C course was predominant. And the calculated density of heat treated sand by the quantitative analysis of quartz and cristobalite phase by XRD is well agreed with the measured density by pycnometer. On the melting proces of quartz glass, the volume expansion of sand at a certain temperature can be estimated with the calculated density data.

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Measurement of Heat Transfer Coefficient of Magnesium Alloy and Temperature Change of Roll using Heat Transfer Solidification Analysis Method (전열응고해석법을 이용한 마그네슘합금의 열전달계수 및 롤의 온도변화 측정)

  • Han, Chang-Suk;Lee, Chan-Woo
    • Korean Journal of Materials Research
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    • v.32 no.9
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    • pp.391-395
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    • 2022
  • Research is being actively conducted on the continuous thin plate casting method, which is used to manufacture magnesium alloy plate for plastic processing. This study applied a heat transfer solidification analysis method to the melt drag process. The heat transfer coefficient between the molten magnesium alloy metal and the roll in the thin plate manufacturing process using the melt drag method has not been clearly established until now, and the results were used to determine the temperature change. The estimated heat transfer coefficient for a roll speed of 30 m/min was 1.33 × 105 W/m2·K, which was very large compared to the heat transfer coefficient used in the solidification analysis of general aluminum castings. The heat transfer coefficient between the molten metal and the roll estimated in the range of the roll speed of 5 to 90 m/min was 1.42 × 105 to 8.95 × 104 W/m2·K. The cooling rate was calculated using a method based on the results of deriving the temperature change of the molten metal and the roll, using the estimated heat transfer coefficient. The DAS was estimated from the relationship between the cooling rate and DAS, and compared with the experimental value. When the magnesium alloy is manufactured by the melt drag method, the cooling rate of the thin plate is in the range of about 1.4 × 103 to 1.0 × 104 K/s.

Analysis on Po1y(lactic acid) Melt Spinning Dynamics (Poly(lactic acid) 용융방사공정의 동역학 해석)

  • Oh, Tae-Hwan;Kim, Seong-Cheol
    • Clean Technology
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    • v.15 no.4
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    • pp.245-252
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    • 2009
  • Profiles development of melt spinning process of poly(lactic acid) (PLA) was simulated via a numerical method and the radial temperature distribution was calculated using finite difference method. The spinning speed ranged from 1 km/min to 5 km/min was analyzed and the effect of spinning conditions on the radial temperature distribution was investigated. At low spinning speed, the difference between PLA and poly(ethylene terephthalate) (PET) was relatively small. As the spinning speed increased, the difference in velocity profile became prominent. PLA showed a slower spinning speed than PET and solidified more slowly. The temperature difference between the core and surface of the PLA filament reached 4.6 K, which was less than that of PET filament with a difference of 10.4 K. The radial temperature difference increased with increasing the cooling-air velocity and the spinning temperature.

Development of Ultrasonic Magnetostrictive Sensors System to Measure in Very High Temperatures (초고온 온도 측정을 위한 초음파 자왜 센서 시스템 개발)

  • 구길모;김상백;박치승;최종호;고덕영
    • The Journal of the Acoustical Society of Korea
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    • v.20 no.6
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    • pp.66-74
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    • 2001
  • The temperature measurement of yen high temperature core melt is of importance in LAVA (Lower-plenum Arrested Vessel Attack) experiment in which gap formation between core melt and the reactor lower head, and the effect of the gap on thermal behavior are to be measured. The delay time of ultrasonic wavelets due to high temperature is suggested. As a first stage, a molten material temperature was measured up to 2300℃. Also, the optimization design of the ultrasonic temperature sensor with persistence at the high temperature was suggested in this paper. And the utilization of the theory suggested in the reference〔1〕and the efficiency of the developed system are certified by performing experiments. This sensor welded magnetostrictive element and tungsten element will be able to measure a temperature range of 3000℃ hereafter.

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