• Title/Summary/Keyword: mechanical loads

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Effects of Specimen Geometry on Stress Distribution in Sandwich Specimen Under Combined Loads (복합하중을 받는 샌드위치 시편의 응력분포에 미치는 시편 형상의 영향)

  • Park, Su-Kyeong;Hong, Sung-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1587-1592
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    • 2010
  • The effects of specimen geometry and loading conditions on the stress distribution in a sandwich specimen under combined loads are investigated by elastic finite element analysis. A commercial software NASTRAN is used in plain-strain two-dimensional finite element analysis of sandwich specimens; the analysis was performed for three different specimen shape factors and four different combined displacement conditions. The results of computational analysis suggest that the effect of the combined displacement angle, which is defined as the ratio of the shear displacement to the normal displacement, on the size of the non-homogeneous stress distribution is observed only in the case of the shear stress and von Mises stress. Also as the combined displacement angle increases, the size of the nonhomogeneous stress distribution decreases in the case of the shear stress and increases in the case of the von Mises stress. In addition, as the specimen shape factor, which is defined as the ratio of the specimen length to the height, increases, the size of the non-homogeneous stress distribution under combined displacement conditions decreases significantly.

Comparison of Rolling Element Loads and Stress-based Fatigue Life Predictions for Ball Bearings (볼 베어링의 전동체 기반 및 응력 기반 접촉 피로수명의 비교)

  • Kwak, Jae Seob;Park, Yong Whan;Kim, Chan Jung;Kim, Tae Wan
    • Tribology and Lubricants
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    • v.36 no.6
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    • pp.371-377
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    • 2020
  • In In this study, we compared the results of a ball bearing life prediction model based on rolling element loads with the results of fatigue life prediction of ball bearings when a stress-based contact fatigue life prediction technique is applied to the ball bearing. We calculate the load acting on each rolling element by the external load of the bearing and apply the result to the Lundberg-Palmgren (LP) theory to calculate ball bearing life based on the rolling element. We also calculate stress-based ball bearing life through contact and fatigue analyses based on contact modeling of the ball and raceway while considering the fatigue test results of AISI 52100 steel. In stress-based life prediction, we use three high-cycle fatigue-determination equations that can predict the fatigue life when multi-axis proportional loads such as rolling-slide contact conditions are applied. These equations are derived from the stress invariant and critical plane methods and the mesoscopic approach. Life expectancy results are compared with those of the LP model. Results of the analysis indicated that the fatigue life was predicted to be lower in the order of the Crossland, Dang Van, and Matake models. Of the three, the Dang Van fatigue model was found to be the closest to the LP life.

Piston Crevice Hydrocarbon Oxidation During Expansion Process in an SI Engine

  • Kyoungdoug Min;Kim, Sejun
    • Journal of Mechanical Science and Technology
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    • v.17 no.6
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    • pp.888-895
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    • 2003
  • Combustion chamber crevices in SI engines are identified as the largest contributors to the engine-out hydrocarbon emissions. The largest crevice is the piston ring-pack crevice. A numerical simulation method was developed, which would allow to predict and understand the oxidation process of piston crevice hydrocarbons. A computational mesh with a moving grid to represent the piston motion was built and a 4-step oxidation model involving seven species was used. The sixteen coefficients in the rate expressions of 4-step oxidation model are optimized based on the results from a study on the detailed chemical kinetic mechanism of oxidation in the engine combustion chamber. Propane was used as the fuel in order to eliminate oil layer absorption and the liquid fuel effect. Initial conditions of the burned gas temperature and in-cylinder pressure were obtained from the 2-zone cycle simulation model. And the simulation was carried out from the end of combustion to the exhaust valve opening for various engine speeds, loads, equivalence ratios and crevice volumes. The total hydrocarbon (THC) oxidation in the crevice during the expansion stroke was 54.9% at 1500 rpm and 0.4 bar (warmed-up condition). The oxidation rate increased at high loads, high swirl ratios, and near stoichiometric conditions. As the crevice volume increased, the amount of unburned HC left at EVO (Exhaust Valve Opening) increased slightly.

A Study on the Fuel Behavior and Mixture Formation in the Early Injection Timing of GDI Injector (직분식 가솔린 인젝터의 흡입 행정 분사시의 연료 거동 및 혼합기 분포 특성에 관한 연구)

  • Lee, Chang-Hui;Lee, Gi-Hyeong;Bae, Jae-Il;Baek, Seung-Guk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.8
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    • pp.1138-1144
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    • 2002
  • Recently GDI(Gasoline Direct Injection) engine is spot-lighted to achieve higher thermal efficiency under partial loads and better performance at full loads. To realize this system, it is essential to make both stratified combustion and homogeneous combustion. Spray pattern must be optimized according to injection timing because ambient pressure in combustion chamber is varied with crank angle. In this experimental study, two types of visualization system such as laser scattering method and schlieren method were developed to clarity the spray behavior during on intake stroke. As the ambient pressure increases, thepenetration length and spray angle show a tendancy to decrease due to rising resistance caused by the drag force of the ambient air. Distribution of injected fuel on intake stroke has a significant effect on homogeneous mixture in the cylinder. These results provide the information on macroscopic wall-wet growth in the cylinder and design factors for developing GDI injector.

Hygro-thermo-mechanical bending analysis of FGM plates using a new HSDT

  • Boukhelf, Fouad;Bouiadjra, Mohamed Bachir;Bouremana, Mohammed;Tounsi, Abdelouahed
    • Smart Structures and Systems
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    • v.21 no.1
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    • pp.75-97
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    • 2018
  • In this paper, a novel higher-order shear deformation theory (HSDT) is proposed for the analysis of the hygro-thermo-mechanical behavior of functionally graded (FG) plates resting on elastic foundations. The developed model uses a novel kinematic by considering undetermined integral terms and only four variables are used in this model. The governing equations are deduced based on the principle of virtual work and the number of unknown functions involved is reduced to only four, which is less than the first shear deformation theory (FSDT) and others HSDTs. The Navier-type exact solutions for static analysis of simply supported FG plates subjected to hygro-thermo-mechanical loads are presented. The accuracy and efficiency of the present model is validated by comparing it with various available solutions in the literature. The influences of material properties, temperature, moisture, plate aspect ratio, side-to-thickness ratios and elastic coefficients parameters on deflections and stresses of FG plates are also investigated.

Buckling and free vibration analysis of FG-CNTRC-micro sandwich plate

  • Kolahdouzan, Farzad;Arani, Ali Ghorbanpour;Abdollahian, Mohammad
    • Steel and Composite Structures
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    • v.26 no.3
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    • pp.273-287
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    • 2018
  • Buckling and free vibration analysis of sandwich micro plate (SMP) integrated with piezoelectric layers embedded in orthotropic Pasternak are investigated in this paper. The refined Zigzag theory (RZT) is taken into consideration to model the SMP. Four different types of functionally graded (FG) distribution through the thickness of the SMP core layer which is reinforced with single-wall carbon nanotubes (SWCNTs) are considered. The modified couple stress theory (MCST) is employed to capture the effects of small scale effects. The sandwich structure is exposed to a two dimensional magnetic field and also, piezoelectric layers are subjected to external applied voltages. In order to obtain governing equation, energy method as well as Hamilton's principle is applied. Based on an analytical solution the critical buckling loads and natural frequency are obtained. The effects of volume fraction of carbon nanotubes (CNTs), different distributions of CNTs, foundation stiffness parameters, magnetic and electric fields, small scale parameter and the thickness of piezoelectric layers on the both critical buckling loads and natural frequency of the SMP are examined. The obtained results demonstrate that the effects of volume fraction of CNTs play an important role in analyzing buckling and free vibration behavior of the SMP. Furthermore, the effects of magnetic and electric fields are remarkable on the mechanical responses of the system and cannot be neglected.

Analysis of Durability of Vehicle Chassis Part in Virtual Test Lab (가상내구시험을 통한 차량 샤시 부품 내구성 예측에 관한 연구)

  • Cho, ByungKwan;Ha, Jungho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.6
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    • pp.747-752
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    • 2013
  • Recently, virtual test laboratory techniques have been widely used to reduce vehicle development costs and time. In this study, a virtual durability test process using multibody dynamics simulation and fatigue simulation is proposed. The flexible multibody model of the front half of a car suspension is solved using road loads that are measured from durability test courses such as a Belgian road. To verify the simulation results, the measured loads of components and simulation results are collated.

Shape Estimation for the Control of Composite Smart Sstructure Using Piezoceramics (복합재료 지능구조물의 제어를 위한 압전소자를 이용한 변형형상예측)

  • Ha, Seong-Gyu;Jo, Yeong-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1133-1145
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    • 1996
  • A method is proposed to predict the deformed shape of the structure subjected to the unknown external loads using the signal from the piezoceramic sensors. Such a shape estimation is based on the linear relationship between the deformation of structure and the signal from sensor, which is calculated using finite element method. The deformed shape is, then calculated using the linear matrix and the signals from the piezoceramic sensors attached to the structures. For the purpose, a structural analysis program is developed using a multi-layerd finite element of 8 nodes with 3 displacement and one voltage degrees of freedom at each node. The multiple layers with the different material properties can be layered within the element. The incompatible mode with the element is found to be crucial to catch the bending behavior accurately. The accuracy of the program is, then, verified by being compared with the experimental results performed by Crawley. The proposed shape estimation method is also verified for the different loads and sensor size. It is shown that the results of shape estimation method using the linear matrix well predicts the deflections compared with those of finite element method.

Optimization of Automotive PEMFC Bipolar Plates considering Heat Transfer and Thermal Loads (열전달 및 열하중을 고려한 자동차 연료전지(PEMFC) 분리판의 두께 최적설계)

  • Kim, Young-Sung;Kim, Cheol
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.1
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    • pp.34-40
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    • 2015
  • A stack in the proton exchange membrane fuel cell (PEMFC) consists of bipolar plates, a membrane electrode assembly, a gas diffusion layer, a collector and end plates. High current density is usually obtainable partially from uniform temperature distribution in the fuel cell. A size optimization method considering the thermal expansion effect of stacked plates was developed on the basis of finite element analyses. The thermal stresses in end, bipolar, and cooling plates were calculated based on temperature distribution obtained from thermal analyses. Finally, the optimization method was applied and optimum thicknesses of the three plates were calculated considering both fastening bolt tension and thermal expansion of each unit cell (72 cells, 5kW). The optimum design considering both thermal and mechanical loads increases the thickness of an end plate by 0.64-0.83% the case considering only mechanical load. The effect can be enlarged if the number of stack increases as in an automotive application to 200-300 stacks.