• 비파괴검사학회지
• /
• 제35권3호
• /
• pp.185-192
• /
• 2015

동적하중에서의 베어링 결함에 대한 실시간 진단기술은 상대적으로 저조하다. 따라서 볼베어링의 이상상태 현상으로 인한 온도 상승 및 진동 증가 등을 사전에 검출하는 기술이 필요하며, 회전체에 대한 운전상태 감시 및 손상 진단을 통해 발전설비의 원활한 운전을 기할 수 있는 검출 기술이 필요하다. 적외선 열화상 실험과 더불어 ANSYS를 이용한 유한요소해석으로부터 실험과 동일한 베어링을 구조 설계 및 해석하여 데이터를 분석함으로써 열화상 기술로 얻은 데이터의 신뢰성을 확보하였다.

• 한국지진공학회논문집
• /
• 제6권6호
• /
• pp.1-6
• /
• 2002

기존의 면진 기술을 일반건물에 적용하기 위해서는 낮은 가격과 낮은 무게로 면진 탄성받침 이 제작 및 공급되어야 할 필요가 있다. 이에 본 논문에서는 일반건물에 면진 기술을 적용하기 위한 방법으로 기존의 적층고무 면진 탄성받침에 철판을 대체하여 섬유로 보강하고, 고무와 섬유의 층으로 구성된 스트립형의 면진 탄성받침을 제안하였다. 또한 제안한 섬유보강 면진 탄성받침을 설계 및 제작하여 수직실험과 수평실험을 수행하여 그 성능을 검증하였다. 따라서, 스트립형의 면진 탄성받침이 제작가능하며, 필요한 크기로 절단이 가능함을 보였다. 또한 수평 실험 수직 실험을 통하여 기존의 적층고무 면진 탄성받침을 대체하여 사용할 수 있음을 보였다. 이 연구결과로 인해 스트립형의 섬유보강 면진 탄성받침이 저가건물에 널리 사용될 수 있을 것으로 기대된다.

• Tribology and Lubricants
• /
• 제28권3호
• /
• pp.136-141
• /
• 2012

In this paper, we investigated the friction characteristics of $W100^{\circ}{\o}L25m$ ellipse type surface pattern, on bearing steel. These characteristics are researched by utilizing a pin-on-disk wear test machine, under various velocities and other conditions. The reduction of friction is a necessary requirement for the improved efficiency of industrial parts. As the speed increases, there is a decrease in the effect of the dimple of friction characteristic in low velocity, with substantially little change to density. Conversely, as the load increases, the test direction of ellipse type dimple pattern, resulting in a difference in the texture of these two components. At a dimple density of 7.5% the friction characteristic is easily demonstrated, with a consistent change in both speed and load.

• Geomechanics and Engineering
• /
• 제25권3호
• /
• pp.179-194
• /
• 2021

In this paper, to study the stability of surrounding rock during roadway excavation in different rock mass structures, the physical model test for roadway excavation process in three types of intact rock mass, layered rock mass and massive rock mass were carried out by using the self-developed two-dimensional simulation testing system of complex underground engineering. Firstly, based on the engineering background of a deep mine in eastern China, the similar materials of the most appropriate ratio in line with the similarity theory were tested, compared and determined. Then, the physical models of four different schemes with 1000 mm (height) × 1000 mm (length) × 250 mm (width) were constructed. Finally, the roadway excavation was carried out after applying boundary conditions to the physical model by the simulation testing system. The results indicate that the supporting effect of rockbolts has a great influence on the shallow surrounding rock, and the rock mass structure can affect the overall stability of the surrounding rock. Furthermore, the failure mechanism and bearing capacity of surrounding rock were further discussed from the comparison of stress evolution characteristics, distribution of stress arch, and failure modes in different schemes.

• International Journal of Precision Engineering and Manufacturing
• /
• 제8권1호
• /
• pp.32-37
• /
• 2007

The outer diameter finishing grinding process required for ferrules, which are widely used as fiber optic connectors, is carried out by high-precision centerless grinding machines. In this study, the thermal characteristics of such a machine, for example, the temperature distribution, temperature rise, and thermal deformation, were estimated based on a virtual prototype and the heat generation rates of heat sources related to normal operating conditions. The prototype consisted of a concrete-filled bed. hydrostatic grinding wheel (GW) and regulating wheel (RW) spindle systems, a hydrostatic RW feed mechanism, a RW swivel mechanism, and on-machine GW and RW dressers. The reliability of the predicted results was demonstrated using temperature characteristics measured from a physical prototype. The predicted and measured results indicated that this particular high-precision centerless grinding machine had very stable thermal characteristics.

• 대한기계학회논문집A
• /
• 제24권10호
• /
• pp.2646-2653
• /
• 2000

The performance of slider of a hard disk drive affects the durability of the system. Particularly, the flying ability of the slider is critical in terms of surface damage and head crash. In this work, the take-off characteristics of the slider for various types of laser zone textured bump geometries were investigated. Also, the effect of ambient pressure on the flying characteristics of the slider was experimentally observed. An index of air density which can be used as a parameter for evaluating the flying characteristic is introduced.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2003년도 춘계학술대회
• /
• pp.1008-1013
• /
• 2003

This paper concerns the structural characteristic analysis and evaluation on the hydrostatic guide way and feeding system of a high precision centerless grinder for machining ferrules. In order to realize the required accuracy of ferrules with sub-micron order, the axial stiffness and motion accuracy of feeding system have to become higher level than those of existing centerless grinders. Under these points of view, the physical prototype of feeding system consisted of steel bed, hydrostatic guide way and ballscrew feeding mechanism is designed and manufactured for trial. Experimental results show that the axial and vertical stiffnesses of the physical prototype are very low as compared with those design values. In this paper, to reveal the cause of these stiffness difference, the structural deformations on the virtual prototype of feeding system are analyzed based on the finite element method under experimental conditions. The simulated results illustrate that the deformation of front ballscrew support-bearing bracket is the main cause of reduction in the axial stiffness of feeding system, and the deflection of bed structure and the bending deformation of hydrostatic guide rails are the main causes of reduction in the vertical stiffness of feeding system.

• International Journal of Automotive Technology
• /
• 제8권4호
• /
• pp.429-436
• /
• 2007

In this study, we improved control performance of an EMV (electromechanical valve) system using a PM/EM (permanent magnet/electromagnet) hybrid EMA (electromagnetic actuator) and showed the feasibilities of both soft landing and fast transition of the EMV system using a simple PID control. The conventional EMV systems using only EM show significant nonlinear characteristics. Therefore, it is very difficult to control the valve position and several complex control schemes are used. This paper focused on the control performance improvement using a PM/EM hybrid actuator. In particular, a PM is used as a key design parameter such as a bias current of a magnetic bearing in order to improve the linear characteristic of the actuator, although most PM/EM hybrid actuators use a PM as a power saver during valve-open and -closed states. First, a FE (finite element) analysis was performed to confirm its linear static force characteristics. Then, both a test rig and a valve control system were built in order to prove experimentally the control performance improvement of the actuator. Finally, feasibilities of both soft landing and fast transition of the system were shown experimentally through gain-scheduled PID (proportional derivative integral) control.

• Journal of Mechanical Science and Technology
• /
• 제17권5호
• /
• pp.679-690
• /
• 2003

As the rate of increase in areal density of the HDD has accelerated, dynamic characteristics of the HDD actuator need to be improved with respect to the performance of the tracking servo and shock transmission. Therefore, it is important to analyze the vibration characteristic of the HDD actuator that consists of the VCM part, E-block and pivot bearing. In this paper, vibration modes of the HDD actuator are investigated the using finite element and experimental modal analyses methods. To develop a detailed finite element model, finite element models of each components of the actuator assembly are constructed and tuned to the results of the EMA. The VCM coil is modeled as an equivalent finite element model that has an orthotropic material property using auto-model updating program. Auto-model updating program with improved sensitivity based iterative method is applied to build a detailed finite element model using the result of the EMA. A detailed finite element model of the HDD actuator is then constructed and analyzed.

• Tribology and Lubricants
• /
• 제23권5호
• /
• pp.219-227
• /
• 2007

The dynamic performance of air foil bearings relies on a coupling between a thin air film and an elastic foil structure. A number of successful analytical techniques to predict dynamic performance have been developed. However, the evaluation of its dynamic characteristic is still not enough because of the mechanical complexity of the foil structure and strong nonlinear behavior of friction force. This work presents a nonlinear transient analysis method to predict dynamic performance of foil bearings. In this method, time dependent Reynolds equation is used to calculate pressure distribution and a finite element method is used to model the bump foil structure. The analysis is treated with a direct implicit integration technique that can handle nonlinear problems and the stick-slip algorithm is used to consider friction force. Using this method the response to the mass unbalance excitation is investigated for various design parameters and operating conditions. The results of analysis show that foil bearing is very effective on the restriction of vibration at the resonance frequency compared to the rigid surface bearings and the effectiveness depends on the operating conditions, static load and a amount of mass unbalance. In addition, there exist optimum values of friction coefficient, bump foil stiffness and number of circumferential slit with regards to minimizing dynamic response at the resonance frequency. These optimum values are system dependent.