• Title/Summary/Keyword: maximum engine torque

Search Result 91, Processing Time 0.025 seconds

A Study of the DI Diesel Engine Using Light Diesel-Water Emulsified Fuel with Ultrasonic Apparatus - Effect of Water Content on Engine Performance and Exhaust Gas Characteristics - (초음파장치를 이용한 경유-물 유화연료 사용 디젤엔진에 관한 연구 -함수율이 기관성능 및 배기배출물 특성에 미치는 영향-)

  • 김봉석;이영재
    • Journal of Energy Engineering
    • /
    • v.6 no.2
    • /
    • pp.212-219
    • /
    • 1997
  • The objective of this study is to investigate the effects light diesel-water emulsified fuel on performance and exhaust emissions of the compression ignition engine. The experimental results of light diesel-water emulsified fuel operation with new type ultrasonic emulsification apparatus as compared with light diesel operation are very positive; maximum 28% reduction of SFC (in the case of 30% of water content), maximum 60% reduction of smoke (in the case of 30% of water content), maximum 79% reduction of CO emission (in the case of 30% of water content). However, comparing light diesel-water emulsified fuel and light diesel in the same engine under the same operating conditions, power and torque were lower in the case of emulsified fuel. In view of the results for the above mentioned, the mixing of water into light diesel in the form of emulsification proved to be the best means for reduction of specific fuel consumption and exhaust emissions of C.I. engines.

  • PDF

Analysis of the effects of operating point of tractor engine on fatigue life of PTO gear using simulation

  • Lee, Pa-Ul;Chung, Sun-Ok;Choi, Chang-Hyun;Park, Young-Jun;Kim, Yong-Joo
    • Korean Journal of Agricultural Science
    • /
    • v.43 no.3
    • /
    • pp.441-449
    • /
    • 2016
  • Agricultural tractors are designed using the empirical method due to the difficulty of measuring precise load cycles under various working conditions and soil types. Especially, directly drives various tractor implements, the power take off (PTO) gear. Therefore, alternative design methods using gear design software are needed for the optimal design of tractors. The objective of this study is to simulate fatigue life of the PTO gear according to the operating point of the tractor engine. The PTO gear was made with SCr415 alloy steel with carburizing and quenching treatments. The fatigue life of the PTO gear was simulated by using bending and contact stress according to the torque of the load levels. The PTO gear simulation was conducted by the KISSsoft commercial software for gear analysis. Bending and contact stress were calculated by the ISO 6336:2006 Method A and B. The simulation of fatigue life was calculated by the Miner's cumulative damage law. The total fatigue life of tractors can be estimated to 3,420 hours; thus, 3,420 hours of fatigue life were used in the simulation of the PTO gear of tractors. The main simulation results showed that the maximum fatigue life of the PTO gear was infinite fatigue life at maximum engine power. Minimum fatigue life of the PTO gear was 19.61 hours at 70% of the maximum engine power. Fatigue life of the PTO gear changed according to load of tractor. Therefore, tractor work data is needed for optimal design of the PTO gear.

A study on the development of simulation program for the small naturally aspirated four-stroke diesel engine (소형 4행정사이클 무과급 디이젤 기관의 성능 시뮤레이션 전산프로그램의 개발에 관한 연구)

  • 백태주;전효중
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.8 no.1
    • /
    • pp.17-36
    • /
    • 1984
  • Since 1973, the competition on the development of fuel saving type internal combustion engines has become severe by the two times oil shock, and new type engines are reported every several months. Whenever these new type engines are developed, new designs are required and they will be offered in the market after performing the endurance test for a long time. But the engine market is faced with a heavy burden of finance, as the developing of a new engine requires tremendous expenses. For this reason, the computer simulation method has been lately developed to cope with it. The computer simulation method can be available to perform the reasonable research works by the theoretical analysis before carrying out practical experiments. With these processes, the developing expenses are cut down and the period of development is curtailed. The object of this study is the development of simulation computer program for the small naturally aspirated four-stroke diesel engine which is intended to product by the original design of our country. The process of simulation is firstly investigated for the ideal engine cycle, and secondly for the real engine cycle. In the ideal engine cycle, each step of the cycle is simulated by the energy balance according to the first law of thermodynamics, and then the engine performance is calculated. In the real cycle imulation program, the injection rate, the preparation rate and the combustion rate of fuel and the heat transfer through the wall of combustion chamber are considered. In this case, the injection rate is supposed as constant through the crank angle interval of injection and the combustion rate is calculated by the Whitehouse-Way equation and the heat transfer is calculated by the Annand's equation. The simulated values are compared with measured values of the YANMAR NS90(C) engine and Mitsubishi 4D30 engine, and the following conclusions are drawn. 1. The heat loss by the exhaust gas is well agree with each other in the lower load, but the measured value is greater than the calculated value in the higher load. The maximum error rate is about 15% in the full load. 2. The calculated quantity of heat transfer to the cooling water is greater than the measured value. The maximum error rate is about 11.8%. 3. The mean effective pressure, the fuel consumption, the power and the torque are well agree with each other. The maximum error is occurred in the fuel consumption, and its error rate is about 7%. From the above remarks, it may be concluded that the prediction of the engine performance is possibly by using the developed program, although the program needs to reform by adding the simulation of intake and exhaust process and assumping more reliable mechanical efficiency, volumetric efficiency, preparation rate and combustion rate.

  • PDF

Particulate Emissions from a Direct Injection Spark-ignition Engine Fuelled with Gasoline and LPG (가솔린 및 LPG 연료를 사용하는 직접분사식 불꽃점화엔진에서 배출되는 극미세입자 배출 특성에 관한 연구)

  • Lee, Seok-Hwan;Oh, Seung-Mook;Kang, Kern-Yong;Cho, Jun-Ho;Cha, Kyoung-Ok
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.19 no.3
    • /
    • pp.65-72
    • /
    • 2011
  • In this study, the numbers, sizes of particles from a single cylinder direct injection spark-ignition (DISI) engine fuelled with gasoline and LPG are examined over a wide range of engine operating conditions. Tests are conducted with various engine loads (2~10bar of IMEP) and fuel injection pressures (60, 90, and 120 bar) at the engine speed of 1,500 rpm. Particles are sampled directly from the exhaust pipe using rotating disk thermodiluter. The size distributions are measured using a scanning mobility particle sizer (SMPS) and the particle number concentrations are measured using a condensation particle counter (CPC). The results show that maximum brake torque (MBT) timing for LPG fuel is less sensitive to engine load and its combustion stability is also better than that for gasoline fuel. The total particle number concentration for LPG was lower by a factor of 100 compared to the results of gasoline emission due to the good vaporization characteristic of LPG. Test result presents that LPG for direct injection spark ignition engine help the particle emission level to reduce.

COMPARATIVE STUDY OF GAS-TO-LIQUID (GTL) AS AN ALTERNATIVE FUEL USED IN A DIRECT INJECTION COMPRESSION IGNITION ENGINE

  • Wu, T.;Huang, Z.;Zhang, W.G.;Fang, J.H.
    • International Journal of Automotive Technology
    • /
    • v.8 no.4
    • /
    • pp.421-428
    • /
    • 2007
  • This paper investigates the combustion and emission characteristics of a compression ignition engine fueled with neat and blended Shell's gas-to-liquid (GTL) fuel, which was derived from natural gas through the Fischer-Tropsch process. The experiments were conducted in a 6-cylinder DI diesel engine with pump timing settings of $6^{\circ},\;9^{\circ}\;and\;12^{\circ}$crank angle before TDC over ECE R49 and US 13-mode cycles separately and compared to a conventional diesel fuel. The results show that GTL exhibited almost the same power and torque output, improved fuel economy and effective thermal efficiency. It was found that GTL displayed lower peak in-cylinder combustion pressure and maximum heat release rate (HRR), the timings of the peak pressure and the maximum HRR were generally delayed, and the combustion durations were almost equivalent for diesel and GTL under the same speed-load condition. The results also indicate that, compared to diesel fuel, GTL blends showed a trend forward decreasing four regulated emissions simultaneously and a higher GTL fraction in blends contributing to further reductions in the emissions. In particular and on average, neat GTL significantly reduced HC, CO, NOx and PM by 16.4%, 17.8%, 18.3% and 32.4%, respectively, for all cases.

A Study on the Characteristics of the Oil-free Turbocharger for Diesel Engine Vehicles (디젤 엔진 차량의 무급유 터보차져의 성능 평가에 관한 연구)

  • Park, Dong-Jin;Kim, Chang-Ho;Lee, Yong-Bok
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.16 no.4
    • /
    • pp.47-55
    • /
    • 2008
  • Turbocharger has a main purpose on recycling of the exhaust gas from the engine cylinder. On the basis of the facility characteristics, the turbocharger supported on floating ring bearings has some problems such as the large volume, oil supplement for lubrication and high power loss due to high operating torque. The air foil bearing has been studied as the bearing element to be able to alternate the floating ring bearing without the problems of the floating ring bearing. In this study, the air foil bearing has 2 parts; journal and thrust bearings, and the test facility consists of the engine, exhaust and intake parts. In addiction, the specification of the turbocharger follows a small turbocharger for SUV engine. The engine speed is varied from 750 (idle rpm) to 2,500 rpm and then, the rotating speed of the turbocharger rotor is accelerated from 0 to 100,000 rpm. From those experiments, the comparison between the performances of the air foil bearing and floating ring bearing is conducted and the results show that the air foil bearing has less power loss, maximum 770 watt, than the floating ring bearing, maximum 5,110 watt. This result verifies that the air foil bearing is more efficient and able to output more power under the same condition of the input power.

The Effects of Partially Premixed Pilot Injection Timing on the Combustion and Emission Characteristics in a Common Rail Diesel Engine (커먼레일식 디젤기관의 부분 예혼합 분사시기가 연소 및 배기특성에 미치는 영향)

  • Yoon, Sam-Ki;Choi, Nag-Jung
    • Journal of Power System Engineering
    • /
    • v.17 no.6
    • /
    • pp.18-24
    • /
    • 2013
  • An experimental study was performed to investigate the characteristics of combustion pressure and exhaust emissions when the pilot injection timing and EGR rate were changed in a CRDI 4-cylinder diesel engine. The pilot injection timing and EGR rate have a significant impact on the combustion and emission characteristics of diesel engine. In this study, the pilot injection timing and EGR rate variation were conducted to 2000rpm of engine speed with torque 50Nm. Combustion pressure and heat release rate were decreased under high EGR rate conditions but increased under the pilot injection timing $20^{\circ}$(BTDC). IMEP and the maximum pressure in cylinder(Pmax) were decreased under the same injection timing with the increase of EGR rate. The NOx emission was decreased with increasing the EGR rate. On the other hand, in the same injection timing conditions, CO, HC, $CO_2$ emissions were increased with increasing the EGR rate.

Characteristics of Exhaust Emissions and Particle Size Distribution using Biofuel Blended Diesel Fuel in CRDI Diesel Engine with CPF (CPF를 장착한 CRDI 디젤엔진에 바이오 혼합연료 사용에 따른 배출가스 특성 및 입자수분포 특성)

  • Kim, H.N.;Sung, Y.H.;Kim, T.J.;Choi, B.C.;Lim, M.T.;Suh, J.J.
    • Journal of Power System Engineering
    • /
    • v.12 no.1
    • /
    • pp.5-12
    • /
    • 2008
  • We measured emission characteristics of CRDI diesel engine equipped with a commercial CPF. Experimental parameters adopted a neat diesel fuel, a blend of diesel fuel with 20% biodiesel, a blend of diesel fuel with 15% biodiesel and 5% ethanol. The experiments were carried out to measure the emission and engine performance according to ESC 13-mode cycles. The maximum torque with biodiesel blend fuel is slightly lower than that of neat diesel fuel in the entire the 13-mode cycles, and 5% ethanol and 15% biodiesel blend fuel is slightly higher than that of neat diesel fuel. THC and CO emissions of the biofuel blended diesel fuel were slightly increased and decreased, and mean conversion efficiencies of THC and CO on the commercial CPF were achieved about 70$\sim$87% in the ESC 13-mode. From the measurement by the Scanning Mobility Particle Sizer(SMPS), the total number and mass of nano-sized particles by a commercial CPF were decreased about 97.8% and 96.8 % in the range of the nano-size from 10.6 to 385nm, respectively.

  • PDF

Performance simulation of an electric multi-purpose cultivator according to rotary tillage

  • Seung-Yun, Baek;Wan-Soo, Kim;Seung-Min, Baek;Hyeon-Ho, Jeon;Jun-Ho, Lee;Dae-Hyun, Lee;Kyu-Hong, Choi;Yong-Joo, Kim;Seung-Muk, Choi
    • Korean Journal of Agricultural Science
    • /
    • v.48 no.4
    • /
    • pp.1027-1037
    • /
    • 2021
  • This study aims to evaluate the performance of an electric multi-purpose cultivator through a simulation analysis. The simulation model was developed using commercial software, Simulation X, by applying the specifications of certain parts, such as an electric motor, a battery, and so on. The input parameter of the simulation was the engine load data according to the rotary tillage level using a conventional multi-purpose cultivator. The data were collected by configuring a load measurement system, and the load cycle was developed by repeating the data collection process under the most severe conditions. The average output engine torque values of conventional multi-purpose cultivator were 10.7, 13.0, 9.4, and 11.2 Nm in the D1P1, D1P2, D2P1, and D2P2 conditions, respectively. As a result of the simulation, the maximum values of the motor torque, rotational speed, and power of the electric multi-purpose cultivator were 16.8 Nm, 2,033.3 rpm, and 3.3 kW, respectively, and the motor was driven in sections within 70, 68, and 45% of the maximum output range. The rate of decrease of the battery state of charge (SOC) level per minute was approximately 0.6%, and it was possible to supply electric power to the motor for 9,550 sec. In the future study, research to verify and improve simulation models of electric multi-purpose cultivators should be conducted.

Load and Safety Analysis for Plow Operation in Dry Fields (건답에서 쟁기작업의 부하특성 및 안전도 분석)

  • Lee, Ju-Yeon;Nam, Ju-Seok
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.18 no.6
    • /
    • pp.9-18
    • /
    • 2019
  • This study derives load characteristics and analyzes the safety of plowshares operating in dry fields. We mounted a three-blade, reversible plow on a 23.7 kW tractor and measured the plow's tractive force as well as the torque from the engine output shaft on the rear axle under various working speeds (L4, M1, M2, M3). We chose a Korean test site of Seomyeon, Chuncheon with sandy soil texture, as determined using the USDA method. We constructed the load spectrum for torque and tractive force using measured data and derived the fatigue life of the plowshare from a stress-cycle (S-N) curve of the plow material. Our results show that the M3 gear maximizes the driving shaft torque loads and, applying the tractive force load spectrum, creates a cumulative damage sum of $4.14{\times}10^{-5}$. Considering sampling time, we estimate a fatigue life of 805 hours while using the M3 gear. When using the other working speeds, however, all of the stress levels fell within the endurance limits and, therefore, our model predicts infinite plowshare lifetimes. For this analysis, we used a yield strength of 1,079 MPa for the plowshare and static safety factors, analyzed using the maximum stress, between 6.83 and 8.63 under each working speed.