• 제목/요약/키워드: mass unbalance

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$ADAMS^(R)$를 이용한 초고속 스핀들의 회전 밸런싱 (Balancing)에 대한 연구 (A Study on Rotating Balancing of High-speed spindle by using $ADAMS^(R)$)

  • 조영덕;정원지;이춘만;윤상환;황영국;박기범
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.560-563
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    • 2005
  • According to the demand of the high productivity, the interest of manufacturing skills is growing in industrial society. Especially the high-speed spindle in machining center becomes important these days. The rotating accuracy of the spindle in machining center concerns the centrifugal force. In detail explaining, it is influenced by the unbalance mass. In this study, we could find changes of the vibration caused by condition (increased mass, rotating speed, position) of unbalance mass and verify it using a software - $ADAMS^(R)$ With this study, it will help workers on the spot solve the problems concerning unbalance mass.

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직렬 4기통 엔진용 밸런스 샤프트의 베어링 및 불평형 질량 위치 결정 문제 (Location Issue of Bearing and Unbalance Mass on the Balance Shaft for a Inline 4-Cylinder Engine)

  • 배철용;김찬중;이동원;권성진;이봉현
    • 한국소음진동공학회논문집
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    • 제18권3호
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    • pp.277-283
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    • 2008
  • Balance shaft module contributes to reduce the engine-born vibration by compensating it from a unbalance mass with opposite phase but practically, this device has some problems during the operation in a high speed owing to the considerable amount of unbalance mass that leads to the large quantity of bending deformation as well as torque fluctuation at the balance shaft. To tackle two main problems, the design strategy on balance shaft is suggested by addressing the optimal location of unbalance mass and supporting hearing based on the formulation of objective function that minimizes critical issues, both bending deformation as well as torque fluctuation. The boundary condition of balance shaft assumes to be free such that any external force or contact component is not taken into consideration in this study.

CNC 자동선반 스핀들시스템의 동적 거동 해석 (Analysis of the Dynamic Behavior of a CNC Automatic Lathe Spindle System)

  • 김태종;구자함;이시복;김문생
    • 한국소음진동공학회논문집
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    • 제19권3호
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    • pp.261-267
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    • 2009
  • The spindle with a built-in motor can be used to simplify the structure of machine tool system, while the rotor has unbalance mass inevitably. Therefore, it is important to recognize the effect of unbalance mass. This paper presents analysis of dynamic behavior of a high speed spindle with a built-in motor. The spindle is supported by the angular contact ball bearings and the rotor is fixed at the middle of spindle. The spindle used in CNC automatic lathe has been investigated using combined methodologies of finite elements and transfer matrices. The Houbolt method is used for the integration of the system equations and the dynamic behavior of spindle is obtained considering unbalance mass of rotor. Results show that increasing rotational speed of spindle magnifies the whirl responses of spindle seriously. Also the whirl responses of spindle are affected by the other factors such as unbalance mass and bearing stiffness.

증기터빈용 Synchro Clutch Coupling의 진동 특성 (Vibration Characteristics of a Synchro Clutch Coupling for Steam Turbine)

  • 심응구;이태구;문승재;이재헌
    • 플랜트 저널
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    • 제4권3호
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    • pp.66-72
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    • 2008
  • The vibration of steam turbine is caused by Mass unbalance, Shaft misalignment, Oil whip and rubbing etc. But in turbine which is normally operated and maintained, the Mass unbalance component possesses the greatest portion. Our power plant has two steam turbines in capacity of 200 MW and 135 MW respectively and each turbine is supported by 6 journal bearings. However, we had many difficulties because the vibration amplitude of #3 and #4 Bearings was high during the start-up and operation mode change of steam turbine. But, with this study, we completely solved the vibration problem caused by the mass unbalance of #1 steam turbine. Until a recent date, #3 and #4 bearings which support high pressure turbine for #1 steam turbine had shown about $135{\mu}m$ in vibration amplitude (sometimes it increased to $221{\mu}m$ maximum. alarm: 6 mils, trip: 9 mils) at base load. After applying the study, they decreased to about $45{\mu}m$ maximum. It is a result from that we did not change the setting value of bearing alignment and only changed the assembly position of internal parts in Synchro clutch coupling rachet wheel which links between high pressure turbine and low pressure turbine, and increased the internal gap and machining of the Pawl cage surface. In the operation of steam turbine, if the vibration value increases by 1X, we should reduce the vibration of bearing by weight balancing. However, unless the vibration of bearing is declined by the balancing, we will have to disassemble and check the component and find the cause. In this study, we researched the way to lower mass unbalance that is 1X vibration component which has the greatest portion of vibration generated by steam turbine and we got good result by applying the findings of this study.

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증기터빈용 Synchro Clutch Coupling에서 발생하는 진동에 관한 연구 (A study on Mass Unbalance Vibration Generated from 200MW Steam Turbine Synchro Clutch Coupling)

  • 심응구;김영균;문승재;이재헌
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2008년도 춘계학술대회논문집
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    • pp.232-235
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    • 2008
  • The vibration of steam turbine is caused by Mass Unbalance, Shaft Misalignment, Oil Whip and Rubbing etc. but in turbine which is normally operated and maintained, the Mass Unbalance component possesses the greatest portion. Our power plant has two steam turbines in capacity of 200MW and 135MW respectively and each turbine is supported by 6 journal bearings. However, we had many difficulties because the vibration amplitude of No 3 and 4 Bearings was high during the start-up and operation mode change of steam turbine. But, with this study, we completely solved the vibration problem caused by the mass unbalance of No 1 steam turbine. Until a recent date, No 3 and 4 bearings which support high pressure turbine for No 1 steam turbine had shown about 135${\mu}$m in vibration amplitude (sometimes it increased to 221${\mu}$m maximum. alarm: 6mils, trip: 9mils) at base load. After applying the study, they decreased to about 40${\mu}$m maximum. It is a result from that we did not change the setting value of Bearing Alignment and only changed the assembly position of internal parts in Synchro Clutch Coupling Rachet Wheel which links between high pressure turbine and low pressure turbine, and increased the internal gap and machining of the Pawl stopper surface. In the operation of steam turbine, if the vibration value increases by 1X, we should reduce the vibration of bearing by weight balancing. However, unless the vibration of bearing is declined by the balancing, we will have to disassemble and check the component and find the cause. In this study, We researched the way to lower mass unbalance that is 1X vibration component which has the greatest portion of vibration generated by steam turbine and We got good result by applying the findings of this study.

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Impact를 이용한 정밀 고속 회전체 불평형 보정 (Correction of Mass Unbalance of a High Precision Rotor)

  • 이상봉;인용석;오동호;김하용;이호성;구자춘
    • 한국소음진동공학회논문집
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    • 제17권8호
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    • pp.720-725
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    • 2007
  • The unbalanced mass of a high precision rotor deteriorates mechanical performance of the rotor. The geometrical center of a rotor generally corresponds to the rotational axis of the rotor. However, this alignment carried out with a stationary rotor does not guarantee the dynamic rotor balance. There have been a number of schemes for the correction of the unbalance published for decades especially in the hard drive industry where the issues are directly affecting manufacturing costs and product performances. Realizing the significance of the problem, the present work tries to refine one of the methods that works by applying external impact during a rotor spins. A systematic way to apply the external impact to a rotating rotor has been introduced to minimize unbalance correction process time.

저압 터빈 마지막 단 동익 교체에 대한 고찰 (Study on the replacement of last moving blade at lower pressure turbine)

  • 구재량;이우광;고우식;김연환
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.834-838
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    • 2003
  • Vibration of turbine is concerned with array of last moving blade at lower pressure turbine. When last moving blade at lower pressure turbine was replaced, we must consider mass unbalance problems of blades. If mass unbalance happened at rotor, it is impossible to operate turbine. In this paper, we have how to minimize the mass unbalance problems of last moving blade at lower pressure turbine.

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은닉 마르코프 모델을 이용한 질량 편심이 있는 회전기기의 상태진단 (Condition Monitoring Of Rotating Machine With Mass Unbalance Using Hidden Markov Model)

  • 고정민;최찬규;강토;한순우;박진호;유홍희
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2014년도 추계학술대회 논문집
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    • pp.833-834
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    • 2014
  • In recent years, a pattern recognition method has been widely used by researchers for fault diagnoses of mechanical systems. A pattern recognition method determines the soundness of a mechanical system by detecting variations in the system's vibration characteristics. Hidden Markov model has recently been used as pattern recognition methods in various fields. In this study, a HMM method for the fault diagnosis of a mechanical system is introduced, and a rotating machine with mass unbalance is selected for fault diagnosis. Moreover, a diagnosis procedure to identity the size of a defect is proposed in this study.

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밸런스 샤프트 불평형 질량의 분포에 따른 동적 거동 연구 (Behavior of a Balance Shaft regarding Unbalance Mass Distribution)

  • 김찬중;배철용;이봉현;권성진;김현철;이동원
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2006년도 추계학술대회논문집
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    • pp.101-106
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    • 2006
  • Balance shaft has a key role in reducing a engine vibration in a vehicle and widely applied for current models. Since balance shaft module consists many sub-component and each part has its own operational characteristics, some different analysis backgrounds should be integrated into one sub-part in balance shaft module and this is the main obstacles in making a design process. Moreover, the balancing shaft is rotating in high speed and such condition requires large safety factors in a design process owing to a lot of unexpected problems with the overwhelming rotation. Balance shaft is the core-component generating the intended unbalance as well as cancelling the unbalance force or moment by the engine module. So, the balance shaft should meet the high fatigue resistance not to mention of NVH performance. In this paper, a design strategy focused on balance shaft is developed to build a optimal model considering a engine vibration. Putting the unbalance mass distribution as main design parameter, some candidate model is verifed with structural and fatigue analysis and most appropriate model is proposed here.

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