• 제목/요약/키워드: manufacturing systems

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Solvent Manufacturing Process Monitoring using Artificial Neural Networks

  • Lim, Chang-Gyoon
    • 한국지능시스템학회논문지
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    • 제15권2호
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    • pp.264-269
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    • 2005
  • Advances in sensors, actuators, and computers and developments In information systems offer unprecedented opportunities to implement highly ambitious automation, control and decision strategies. There are also new challenges and demands for control and automation in modern industrial practices. There is a growing need for an active participation from the information systems in industrial, manufacturing and process industry environments because currently there are many control problems. This paper provides pattern recognition to the monitoring system for solvent manufacturing process and shows performance in real-time response with multiple input signals. Data is teamed by a multilayer feedforward network trained by error-backpropagation. The two kinds of test results show that the trained network has the ability to show the current system status with different input data sets.

셀 생산방식에서 자기조직화 신경망과 K-Means 알고리즘을 이용한 기계-부품 그룹형성 (Machine-Part Grouping in Cellular Manufacturing Systems Using a Self-Organizing Neural Networks and K-Means Algorithm)

  • 이상섭;이종섭;강맹규
    • 산업경영시스템학회지
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    • 제23권61호
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    • pp.137-146
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    • 2000
  • One of the problems faced in implementing cellular manufacturing systems is machine-part group formation. This paper proposes machine-part grouping algorithms based on Self-Organizing Map(SOM) neural networks and K-Means algorithm in cellular manufacturing systems. Although the SOM spreads out input vectors to output vectors in the order of similarity, it does not always find the optimal solution. We rearrange the input vectors using SOM and determine the number of groups. In order to find the number of groups and grouping efficacy, we iterate K-Means algorithm changing k until we cannot obtain better solution. The results of using the proposed approach are compared to the best solutions reported in literature. The computational results show that the proposed approach provides a powerful means of solving the machine-part grouping problem. The proposed algorithm Is applied by simple calculation, so it can be for designer to change production constraints.

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FMS에서 유연성과 안전성 요인을 고려한 경제성 평가 (An Economic Evaluation of FMS Considering the Safety and Flexibility Factors)

  • 강영식;함효준
    • 산업경영시스템학회지
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    • 제22권51호
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    • pp.63-72
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    • 1999
  • Many firms have applied flexible manufacturing systems as a means of increasing productivity, profitability, and quality. Therefore, the purpose of this paper is to develop the more efficient justification model through an analytical scoring model with the quantitative factors, flexibility factors, and safety factors under uncertainty. In this paper, the three factors for properly comparing and evaluating of flexible manufacturing systems are presented. Especially, this paper has emphasized the flexibility and safety factor; the one consists of organization assessment, process treatment function, products and products quantity, useful life assesment, and software function, the other presents risk assesment, Y2K problem, safety device analysis, total productive management system, safety management. Finally, a normalized scoring model by the new flexibility and safety factors can be used in real fields for flexible manufacturing systems project selection under uncertainty.

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AGV시스템을 적용한 유연생산시스템에서의 버퍼관리 기법에 관한 연구 (A Study of Buffer Management in Flexible Manufacturing Systems with an AGV System)

  • Kim, Kyung Sup;Lee, Chong Ha
    • 산업경영시스템학회지
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    • 제22권50호
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    • pp.351-362
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    • 1999
  • 버퍼는 생산시스템에서 시스템내의 기계고장, 프로세스시간의 변화, 그리고 부품들의 이동경로의 복잡성 등과 같은 요인들로 인해 발생 가능한 blocking현상과 starving현상을 감소시키는데 사용되고 있다. 유연 생산시스템(Flexible Manufacturing System)에서는 버퍼의 단위당 비용이 높아 시스템내의 총 버퍼 크기는 제한적이어서, 적절한 버퍼 관리를 통해 시스템 효율성을 향상시킬 수 있다. 본 연구는 이러한 버퍼의 특성을 분석하고 AGVS(Automated Guided Vehicle System)을 사용하는 다중셀방식의 FMS(multi-cell Flexible Manufacturing Systems) 환경에서의 버퍼관리와 관련된 기존 연구들을 검토하고, 새로운 개념의 가상시스템버퍼를 소개한다.

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UML 객체지향 기법을 이용한 자동생산시스템의 분산적 운용제어와 시뮬레이터에 관한 연구 (A Study on Heterarchical Control System and Simulator for Automated Manufacturing Systems Using UML Object-oriented Technique)

  • 조용탁;한영근
    • 산업경영시스템학회지
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    • 제22권52호
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    • pp.285-295
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    • 1999
  • Developing control functions that operate and cooperate each equipment in order to achieve a goal is one of the most important problems in the installation of automated manufacturing systems. This paper discusses the development of a control system for heterarchical architecture and a simulator to verify operations of the control system. The object-oriented paradigm that has excellent reusability, portability, and extensibility is currently being used in many application fields as a software development methodology. Especially, UML(Unified Modeling Language), the third generation object-oriented modeling methodology, has advantages such as model generalization, clearness, and so on. In this research, software objects to accomodate the real time environments of automated manufacturing systems are modeled with the diagrams of UML. Based on these models, control software is developed as a format of pseudo-codes. A simulator is implemented to validate the developed control system.

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효율적 코드변환 알고리즘에 기반한 PLC 의 체계적 설계 (Systematic Design of Programmable Logic Controller Based on Efficient Code Conversion Algorithm)

  • 차종호;조광현
    • 제어로봇시스템학회논문지
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    • 제7권12호
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    • pp.1009-1014
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    • 2001
  • The ladder diagram (LD) for programmable logic controllers (PLCs) ar responsible for much important roles in advance industrial automation. As automated systems become more complex the design procedures of the system become more difficult as well. Hence. the design automation issues based on discrete event models(DEMs) are receiving more attention. One of the popular ways of tackling these problems is employing Petri nets. In this paper, we use the modified automation Petri net(MAPN) to model the manufacturing system and the modified token passing logic (MTPL) method conversion (ECC) algorithm based on the MAPN and the MTPL Finally, an example of the manufacturing system is provided to illustrate the proposed ECC algorithm.

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A Tradeoff between Customer Efficiency and Firm Productivity in Service Delivery Systems

  • Trinh, Truong Hong;Kachitvichyanukul, Voratas;Luong, Huynh Trung
    • Industrial Engineering and Management Systems
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    • 제11권3호
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    • pp.224-232
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    • 2012
  • The paper proposes a non-parametric methodology, data envelopment analysis, for measuring efficiency and productivity in service delivery systems with capacity constraints. The methodology provides allocation approaches for studying behaviors of firm and customers in service delivery strategy. The experimental study is carried out to investigate allocation behaviors and conduct an objective tradeoff between efficiency approach and productivity approach. The experimental result indicates that the efficiency approach allocates resource via maximizing customer efficiency rather than firm productivity as in the productivity approach. Moreover, the experiment reveals that there exists an objective tradeoff between the efficiency approach and the productivity approach. These findings provide strategic options for allocation policy in service delivery systems.

정보기술이 신제품 개발프로세스에 미치는 영향에 관한 연구: 국내 제조업체를 중심으로 (Impact of Information Technology on New Product Development Process in Korean Manufacturing Firms)

  • 이한철;김태웅;이원준
    • Asia pacific journal of information systems
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    • 제11권4호
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    • pp.1-25
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    • 2001
  • Manufacturing firms face a paradigm shift from industrial systems driven by efficiency to post-industrial systems where success depends on a quick-response to customer demands for a variety of high-quality products. In essence, time is becoming a critical dimension for competition. New information technologies allow many firms to pursue time-based competitive strategies. The purpose of this research is to investigate the relationship among the types of information technology, behaviors of suppliers, the structures of new product development processes, and the competitiveness of the firms. The data for this study were collected from 96 Korean manufacturing firms that have implemented certain types of information technologies. Research results from LISREL analysis confirm that the competitiveness comes from product innovation capabilities and innovative product development process. But the linkage between the information technologies and the firms' competitiveness proves to be indirect. Suppliers, organizational culture related to IT, and some other factors also have indirect impact on the competitiveness. A summarized report of other findings is provided as well.

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Assessment of speckle image through particle size and image sharpness

  • Qian, Boxing;Liang, Jin;Gong, Chunyuan
    • Smart Structures and Systems
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    • 제24권5호
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    • pp.659-668
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    • 2019
  • In digital image correlation, speckle image is closely related to the measurement accuracy. A practical global evaluation criterion for speckle image is presented. Firstly, based on the essential factors of the texture image, both the average particle size and image sharpness are used for the assessment of speckle image. The former is calculated by a simplified auto-covariance function and Gaussian fitting, and the latter by focusing function. Secondly, the computation of the average particle size and image sharpness is verified by numerical simulation. The influence of these two evaluation parameters on mean deviation and standard deviation is discussed. Then, a physical model from speckle projection to image acquisition is established. The two evaluation parameters can be mapped to the physical devices, which demonstrate that the proposed evaluation method is reasonable. Finally, the engineering application of the evaluation method is pointed out.

Application of Discrimination Information (Cross Entropy) as Information-theoretic Measure to Safety Assessment in Manufacturing Processes

  • Choi, Gi-Heung;Ryu, Boo-Hyung
    • International Journal of Safety
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    • 제4권2호
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    • pp.1-5
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    • 2005
  • Design of manufacturing process, in general, facilitates the creation of new process that may potentially harm the workers. Design of safety-guaranteed manufacturing process is, therefore, very important since it determines the ultimate outcomes of manufacturing activities involving safety of workers. This study discusses application of discrimination information (cross entropy) to safety assessment of manufacturing processes. The idea is based on the general principles of design and their applications. An example of Cartesian robotic movement is given.